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Design And Detail Engineering Services | Multiport Selector Manifold Valve skid | Separation Skid Package | Filtration Skid Package | Flow Metering Skid | Glycol Dehydration Package | Early Production Facility | Fitness for Service PROJECTS Design And Detail Engineering Services Read More Multiport Selector Manifold Valve skid Read More Separation Skid Package Read More Filtration Skid Package Read More Flow Metering Skid Read More Glycol Dehydration Package Read More Early Production Facility Read More Fitness for Service Read More

8887d33b-226b-498a-b6ab-583c1d7226ad Back FEA AND CFD Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are powerful numerical simulation techniques widely used in engineering design and analysis. FEA is a computational method used to analyse and predict the behaviour of structures, components, and systems under various loading conditions and physical effects. It is particularly useful for evaluating stresses, deformations, vibrations, and thermal effects in complex geometries. FEA is widely used in industries like Oil & Gas, Petrochemical, Aerospace and Automobile typically for designing and optimizing components, evaluating structural integrity, and predicting failure modes. Computational Fluid Dynamics (CFD): CFD is a numerical simulation technique used to analyse and predict fluid flow, heat transfer, and related phenomena in complex geometries. It is extensively used in various engineering applications, including aerodynamics, hydrodynamics, chemical processes, and HVAC systems. CFD is used in various industries, including aerospace (aircraft and rocket design), automotive (aerodynamics and thermal management), chemical and process engineering (reactor design, mixing, and separation), and building design (HVAC and ventilation systems). Both FEA and CFD rely on powerful computational resources and advanced software packages. These techniques allow engineers and designers to evaluate design alternatives, optimize performance, and gain insights into complex physical phenomena, reducing the need for expensive and time-consuming physical prototyping and testing. It's important to note that while FEA and CFD provide valuable insights, they should be used in conjunction with experimental data and validation, as well as engineering judgment and experience, to ensure accurate and reliable results.

01ae63d0-39e9-4bda-8cc6-e730983d2b5b Back Early Production Facility

65eaccb7-3d4c-4ae9-a0ad-d4e286302d5f Back REGISTERED PROFESSIONAL ENGINEERING In Canada and USA, engineers must be licensed or registered with the provincial or territorial engineering regulatory bodies to practice professional engineering and use the P.Eng. designation. Our Company President who is a Registered Professional engineer who offers a wide range of engineering services, through RLTech Canada including:- ➣ Registered Professional engineering services for vessels designed as per ASME SEC VIII DIV-1 & DIV- 2 Pressure Vessels ➣ Preparation / Review of UDS (User's design specification) ➣ ASME/ PED/ DOT-USA / Transport Canada – Vessels transporting dangerous/explosive material. ➣ Registration of designs and obtaining the Canadian Registration or Transport Canada Registration Numbers ➣ New Product Development, designing, building prototypes and testing them ➣ Application of finite element analysis for structural, fatigue analysis and thermal analysis ➣ Special Equipment for Cryogenic application. ➣ Special Equipment for Nuclear application ➣ FEA-CFD-Structural / Thermal and Fatigue Analysis ➣ Develop welding and brazing technologies for all metallic materials including exotic materials like the Titanium and its alloys., Inconel, Incoloys, Monels etc. d developing technology for joining dissimilar metals

At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Modular process skid modular skid modular skid package skid mounted package process skid skid filtration skid multiport valve skid produced water treatment modular skid early production facility pipe stress analysis plant piping piping design pressure vessel finite element analysis FEA static equipment design piping 3-d model piping isometrics PV elite flow metering process skid fitness for service modular process skid package oil and gas crude oil treatment hydro cyclone piping flexibility analysis pipe flexibility modular process skid 3D model storage tank design pressure container modular skid fabrication detail engineering design detailed engineering design a pressure vessel compression vessel flexibility analysis of piping systems mechanical vessel modular process skid design modular skid design pipe flexibility analysis piping analysis piping stress analysis engineer pressure tanker pressure vessel pressure skid module fabrication stress analysis of piping systems the pressure vessel tubing stress analysis

b61b29b0-a0f5-4990-b5c7-20fa6e073d00 Back PIPE STRESS ANALYSIS Pipe stress analysis is a critical aspect of piping design, ensuring that the piping systems can withstand various loads and stresses without failure or excessive deformation. At Technitas Pvt. Ltd. we understand the importance of EPC client report formats and project specified loading combinations which form the basis of our analysis to consider factors such as thermal expansion, weight loads, pressure loads, wind and seismic loads, and other imposed loads. Upon completing the stress analysis, a comprehensive report is generated, we ensure that the pipe stress analysis process involves close collaboration between piping stress engineers, piping designers, and other disciplines to ensure that the piping systems are designed to withstand all anticipated loads and stresses while adhering to applicable codes, standards, and project specifications. ➣ Process Piping – Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.3 – PROCESS PIPING ➣ Metallic or Non-Metallic Process Piping- The type of piping material, whether metallic (e.g., carbon steel, stainless steel, alloys) or non-metallic (e.g., plastic, fiberglass-reinforced plastic, rubber), plays a crucial role in the stress analysis. Different materials have varying properties, such as thermal expansion coefficients, allowable stresses, and temperature limits, which must be considered. ➣ Cladded or Non-Cladded Process Piping - Cladding is a process where a corrosion-resistant material (e.g., stainless steel) is metallurgically bonded to a base material (e.g., carbon steel). Cladded piping requires special considerations in stress analysis due to the different material properties of the cladding and the base material. ➣ Vacuum jacketed piping is a specialized piping system used in applications where highly efficient insulation is required, such as in cryogenic processes, liquefied gas handling, or low-temperature applications ➣ Pipelines - For long-distance pipelines, the stress analysis must account for factors like terrain profile, soil conditions, temperature variations, and potential ground movements or settlements. Specific codes and standards, such as ASME B31.4 and B31.8, are used for pipeline stress analysis. ➣ Slurry Piping - Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.11 – Slurry Transportation Piping Systems.

Fitness for Service (FFS) is a quantitative engineering evaluation process used to assess the structural integrity and remaining service life of pressurized equipment, such as vessels, piping, and tanks, in the oil and gas, chemical, and power industries. Back FITNESS FOR SERVICE Fitness for Service (FFS) is a quantitative engineering evaluation process used to assess the structural integrity and remaining service life of pressurized equipment, such as vessels, piping, and tanks, in the oil and gas, chemical, and power industries. The FFS assessment is typically performed when there is evidence of degradation, such as corrosion, cracking, dents, or other types of damage, that may compromise the equipment's ability to operate safely and reliably. The FFS assessment involves the following steps: 1) Data collection: Relevant information about the equipment, including design specifications, operating conditions, inspection data, and material properties, is gathered. 2) Flaw characterization: The type, size, and location of the detected flaws or defects are accurately characterized using non-destructive examination (NDE) techniques, such as ultrasonic testing, radiography, or visual inspection. 3) Stress analysis: The stresses acting on the defective area are calculated, taking into account the operating conditions, pressure, temperature, and other relevant factors. 4) Fracture mechanics analysis: Using fracture mechanics principles, the critical flaw size that could lead to failure is determined based on the material properties, stress levels, and defect characteristics. 5) Remaining life assessment: By comparing the actual flaw size with the critical flaw size, the remaining life or fitness for continued service of the equipment is estimated. 6) Remediation planning: Based on the FFS assessment results, appropriate remediation actions are recommended, such as repair, replacement, or continued monitoring with periodic inspections. The FFS assessment follows industry codes and standards, such as API 579 (Fitness-For-Service) or BS 7910 (Guide to Methods for Assessing the Acceptability of Flaws in Metallic Structures), which provide detailed methodologies and acceptance criteria for various types of flaws and equipment. The FFS assessment offers several advantages: ➣ Cost savings: By accurately evaluating the remaining life of defective equipment, unnecessary replacements or shutdowns can be avoided, resulting in significant cost savings. ➣ Safety: FFS assessments help ensure the continued safe operation of equipment by identifying and mitigating potential failure risks. ➣ Extended service life: If the FFS assessment indicates that the equipment can continue to operate safely with the existing flaws, its service life can be extended, maximizing the return on investment. ➣ Informed decision-making: The quantitative FFS assessment provides a robust technical basis for making informed decisions regarding equipment repair, replacement, or continued operation. FFS assessments are typically performed by qualified engineers or specialists with expertise in materials, stress analysis, fracture mechanics, and non-destructive examination. Accurate data collection, proper flaw characterization, and adherence to established codes and standards are critical for reliable FFS assessments.

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A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. Back GLYCOL DEHYDRATION PACKAGE A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.

A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. Back MULTPORT VALVE SKID A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.

PROJECTS Design And Detail Engineering Services Read More Multiport Selector Manifold Valve skid Read More Separation Skid Package Read More Filtration Skid Package Read More Flow Metering Skid Read More Glycol Dehydration Package Read More Early Production Facility Read More Fitness for Service Read More