Search Results

d6ddcac2-2106-4fd9-964e-0481ebf7f664 Back PIPING ENGINEERING At Technitas Pvt. Ltd., we ensure that the Piping design phase involves close collaboration between piping designers, process engineers, stress analysts, and other disciplines to ensure that the piping systems are designed in compliance with applicable codes and standards, meeting the project requirements and specifications while considering factors such as accessibility, maintainability, and cost-effectiveness. Typical set of piping engineering deliverables include :- ➣ Plot Plan- Detailed layout drawing would depict the entire plant area, including the arrangement of major equipment, buildings, access roads, and other facilities. It would serve as the basis for piping routing and helps identify potential clashes or interferences during the piping design phase. ➣ Piping Line List / Critical Line List - The piping line list is a document that lists all the individual piping lines in the plant, along with their unique line numbers, service descriptions, and other relevant information. A critical line list identifies the piping lines that are critical to the process or safety, requiring additional attention and specific design considerations. ➣ Piping Material Specifications (PMS) - The PMS is a document that specifies the materials of construction for piping components, such as pipes, fittings, valves, and flanges. It considers factors like process conditions, fluid properties, and corrosion resistance requirements. The PMS ensures consistency in material selection and compliance with relevant codes and standards. ➣ 3-D Modeling of Plant Piping - Advanced 3D modeling software is used to create a comprehensive 3D model of the plant piping systems. The 3D model helps visualize the piping layout, identify potential clashes or interferences, and supports the generation of isometric drawings and other fabrication documents. ➣ Piping Layout Drawing - The piping layout drawing is a detailed 2D or 3D representation of the piping systems, showing the actual routing, elevations, and connections to equipment. It includes information such as pipe sizes, materials, and locations of valves, fittings, and other components. The piping layout drawing is used for construction, fabrication, and installation purposes. ➣ Piping Material Take-Off - The piping material take-off is a detailed list of all the piping components required for the project, including pipes, fittings, valves, flanges, and gaskets. It is generated based on the piping layout drawings and is used for procurement and material planning purposes. ➣ Piping Isometric Drawings - Piping isometric drawings are 3D representations of individual piping lines or spools, showing accurate dimensions, orientations, and the locations of all components (pipes, fittings, valves, etc.).These drawings are used for fabrication purposes and serve as a reference for welders and pipefitters during installation. ➣ Valve List – list of all the valves used in the piping systems, along with their unique valve numbers, types, sizes, materials, and other relevant information. It is used for procurement, installation, and maintenance purposes. ➣ Valve Datasheets - Valve datasheets are comprehensive documents that provide detailed specifications for each valve, including dimensions, pressure and temperature ratings, materials of construction, and other technical information. These datasheets ensure that the correct valves are procured and installed in the piping systems. ➣ Piping Support Schedule - The piping support schedule document would include a list of all the pipe supports required for the piping systems, including their types, locations, and loading information. It is used for the design and fabrication of pipe supports and ensures adequate support for the piping systems. ➣ Pipe Support Drawings – Detail fabrication drawings that show the design and dimensions of various pipe support types, such as guides, anchors, shoes, and spring hangers. These drawings are used for the fabrication and installation of pipe supports, ensuring proper support and allowing for thermal expansion and contraction of the piping systems.

A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. Back MULTPORT VALVE SKID A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.

Design And Detail Engineering Services | Multiport Selector Manifold Valve skid | Separation Skid Package | Filtration Skid Package | Flow Metering Skid | Glycol Dehydration Package | Early Production Facility | Fitness for Service PROJECTS Design And Detail Engineering Services Read More Multiport Selector Manifold Valve skid Read More Separation Skid Package Read More Filtration Skid Package Read More Flow Metering Skid Read More Glycol Dehydration Package Read More Early Production Facility Read More Fitness for Service Read More

Filtration modular process skids are compact and self-contained units designed for various filtration processes in the oil and gas, chemical, and other industries. Back FILTRATION SKID PACKAGE FILTERATION MODULAR PROCESS SKIDS Filtration modular process skids are compact and self-contained units designed for various filtration processes in the oil and gas, chemical, and other industries. These skids integrate multiple components and equipment required for filtration operations into a single modular package, providing a flexible and efficient solution for process applications. Filtration modular process skids typically consist of the following main components: ➣ Filter vessels: Depending on the filtration process and application, different types of filter vessels may be included, such as cartridge filters, bag filters, multimedia filters, or pressure leaf filters. ➣ Pumps: The skid incorporates pumps to circulate and transfer the process fluids through the filtration system. Common pump types used include centrifugal pumps, positive displacement pumps, or specialized pumps for handling specific fluid characteristics. ➣ Piping and valves: A network of piping and valves is integrated into the skid to direct the flow of fluids between different components and allow for proper isolation, control, and maintenance. ➣ Instrumentation and controls: Various instrumentation, such as flow meters, pressure gauges, and level indicators, are included to monitor and control the filtration process. The skid may also have a local control panel or be integrated with a larger plant control system. ➣ Ancillary equipment: Depending on the application, additional equipment may be included, such as backwash systems, air blowers, chemical dosing systems, or sludge handling systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which allows for easy transportation, installation, and relocation. Filtration modular process skids offer several advantages over traditional, field-erected filtration systems: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Flexibility: The modular nature of the skids allows for easy modification, expansion, or reconfiguration to accommodate changing process requirements or future upgrades. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Filtration modular process skids are widely used in various applications, including: • Produced water treatment in oil and gas production facilities • Process water treatment in refineries and petrochemical plants • Industrial wastewater treatment • Pretreatment for reverse osmosis or other membrane processes • Solid-liquid separation in mining and mineral processing operations The specific configuration and components of a filtration modular process skid are tailored to the specific application, fluid characteristics, and treatment requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable filtration performance. REMOVING IMPURITIES FROM NATURAL GAS WITH AMINE FILTRATION An amine filtration skid is a modular and transportable equipment used in the oil and gas industry for the removal of hydrogen sulfide (H2S) and carbon dioxide (CO2) from natural gas or other gas streams. It typically consists of the following main components: Amine Filtration Skid – Germany Amine Contactor: This is a vertical column or vessel where the gas stream is brought into contact with a liquid amine solution, typically an aqueous solution of monoethanolamine (MEA), diethanolamine (DEA), or methyldiethanolamine (MDEA). The amine solution selectively absorbs H2S and CO2 from the gas stream. Amine Regenerator: This is another column or vessel where the rich amine solution (containing absorbed H2S and CO2) is heated to release the absorbed gases. The regenerated lean amine solution is then recycled back to the amine contactor. Amine Circulation Pumps: These pumps are used to circulate the amine solution between the contactor and regenerator. Heat Exchanger: A heat exchanger is used to transfer heat from the hot, regenerated lean amine solution to the rich amine solution before it enters the regenerator, improving the overall energy efficiency of the process. Filters and Separators: Various filters and separators are included to remove any solid particles, liquid hydrocarbons, or other contaminants from the gas stream and amine solution. Instrumentation and Control Systems: The skid is equipped with instrumentation and control systems to monitor and regulate the process parameters, such as temperature, pressure, flow rates, and amine solution concentrations. The amine filtration skid is designed to be compact, modular, and portable, allowing it to be easily transported and installed at various oil and gas production sites or processing facilities. It is typically used as a pre-treatment step before other gas processing operations, such as dehydration or liquefaction, to ensure that the gas stream meets the required specifications for downstream processes or transportation. NUT SHELL FILTER AND HYDRO-CYCLONE FILTER SKID PRODUCED WATER Nut shell filter and hydro-cyclone filter skids are commonly used in the treatment of produced water in the oil and gas industry. These skids are designed to remove solid particles and other contaminants from the produced water stream. Here's an overview of each component: Nut Shell Filter Skid: Nut shell filters, also known as walnut shell filters or pecan shell filters, are a type of granular media filter that uses crushed nut shells as the filter media. The nut shell filter skid typically consists of the following components: a. Filter vessel: A pressure vessel containing the nut shell media bed. b. Influent and effluent connections: Piping connections for the untreated and treated water streams. c. Backwash system: A system for periodically backwashing the filter to remove accumulated solids and maintain filter performance. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Nut shell filters are effective in removing suspended solids, including sand, silt, and other insoluble particles, from produced water. They are commonly used as a pre-treatment step before other treatment processes, such as desalination or water injection. Hydro-cyclone Filter Skid: Hydro-cyclone filters are centrifugal separation devices that use centrifugal force to remove solid particles from the fluid stream. A hydro-cyclone filter skid typically includes: a. Hydro-cyclone vessel(s): Conical vessels where the centrifugal separation occurs. b. Inlet and outlet connections: Piping connections for the untreated and treated water streams, as well as connections for the underflow (concentrated solids). c. Pumps: Pumps to provide the necessary pressure and flow for the hydro-cyclone operation. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Hydro-cyclone filters are effective in removing coarse and dense solid particles, such as sand, from produced water. They are often used as a pre-treatment step before other filtration or treatment processes, as they can handle high solids loading and reduce the burden on downstream equipment. Both nut shell filter and hydro-cyclone filter skids are designed for modular and skid-mounted installation, making them easily transportable and suitable for various produced water treatment facilities. They can be used in combination with other treatment processes, such as coagulation, dissolved air flotation, or membrane filtration, to achieve the desired level of produced water treatment. The selection and configuration of these skids depend on factors such as the characteristics of the produced water, the required effluent quality, and the overall treatment process design. Proper operation and maintenance of these skids are crucial for ensuring efficient and reliable produced water treatment.

8887d33b-226b-498a-b6ab-583c1d7226ad Back FEA AND CFD Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are powerful numerical simulation techniques widely used in engineering design and analysis. FEA is a computational method used to analyse and predict the behaviour of structures, components, and systems under various loading conditions and physical effects. It is particularly useful for evaluating stresses, deformations, vibrations, and thermal effects in complex geometries. FEA is widely used in industries like Oil & Gas, Petrochemical, Aerospace and Automobile typically for designing and optimizing components, evaluating structural integrity, and predicting failure modes. Computational Fluid Dynamics (CFD): CFD is a numerical simulation technique used to analyse and predict fluid flow, heat transfer, and related phenomena in complex geometries. It is extensively used in various engineering applications, including aerodynamics, hydrodynamics, chemical processes, and HVAC systems. CFD is used in various industries, including aerospace (aircraft and rocket design), automotive (aerodynamics and thermal management), chemical and process engineering (reactor design, mixing, and separation), and building design (HVAC and ventilation systems). Both FEA and CFD rely on powerful computational resources and advanced software packages. These techniques allow engineers and designers to evaluate design alternatives, optimize performance, and gain insights into complex physical phenomena, reducing the need for expensive and time-consuming physical prototyping and testing. It's important to note that while FEA and CFD provide valuable insights, they should be used in conjunction with experimental data and validation, as well as engineering judgment and experience, to ensure accurate and reliable results.

026d1657-810b-4b88-96a0-97b3eb23fcfd Back Multiport Selector Manifold Valve skid A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.

b61b29b0-a0f5-4990-b5c7-20fa6e073d00 Back PIPE STRESS ANALYSIS Pipe stress analysis is a critical aspect of piping design, ensuring that the piping systems can withstand various loads and stresses without failure or excessive deformation. At Technitas Pvt. Ltd. we understand the importance of EPC client report formats and project specified loading combinations which form the basis of our analysis to consider factors such as thermal expansion, weight loads, pressure loads, wind and seismic loads, and other imposed loads. Upon completing the stress analysis, a comprehensive report is generated, we ensure that the pipe stress analysis process involves close collaboration between piping stress engineers, piping designers, and other disciplines to ensure that the piping systems are designed to withstand all anticipated loads and stresses while adhering to applicable codes, standards, and project specifications. ➣ Process Piping – Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.3 – PROCESS PIPING ➣ Metallic or Non-Metallic Process Piping- The type of piping material, whether metallic (e.g., carbon steel, stainless steel, alloys) or non-metallic (e.g., plastic, fiberglass-reinforced plastic, rubber), plays a crucial role in the stress analysis. Different materials have varying properties, such as thermal expansion coefficients, allowable stresses, and temperature limits, which must be considered. ➣ Cladded or Non-Cladded Process Piping - Cladding is a process where a corrosion-resistant material (e.g., stainless steel) is metallurgically bonded to a base material (e.g., carbon steel). Cladded piping requires special considerations in stress analysis due to the different material properties of the cladding and the base material. ➣ Vacuum jacketed piping is a specialized piping system used in applications where highly efficient insulation is required, such as in cryogenic processes, liquefied gas handling, or low-temperature applications ➣ Pipelines - For long-distance pipelines, the stress analysis must account for factors like terrain profile, soil conditions, temperature variations, and potential ground movements or settlements. Specific codes and standards, such as ASME B31.4 and B31.8, are used for pipeline stress analysis. ➣ Slurry Piping - Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.11 – Slurry Transportation Piping Systems.

b937c31b-d473-4560-b41a-8c6fcd23ac68 Back Filtration Skid Package FILTERATION MODULAR PROCESS SKIDS Filtration modular process skids are compact and self-contained units designed for various filtration processes in the oil and gas, chemical, and other industries. These skids integrate multiple components and equipment required for filtration operations into a single modular package, providing a flexible and efficient solution for process applications. Filtration modular process skids typically consist of the following main components: ➣ Filter vessels: Depending on the filtration process and application, different types of filter vessels may be included, such as cartridge filters, bag filters, multimedia filters, or pressure leaf filters. ➣ Pumps: The skid incorporates pumps to circulate and transfer the process fluids through the filtration system. Common pump types used include centrifugal pumps, positive displacement pumps, or specialized pumps for handling specific fluid characteristics. ➣ Piping and valves: A network of piping and valves is integrated into the skid to direct the flow of fluids between different components and allow for proper isolation, control, and maintenance. ➣ Instrumentation and controls: Various instrumentation, such as flow meters, pressure gauges, and level indicators, are included to monitor and control the filtration process. The skid may also have a local control panel or be integrated with a larger plant control system. ➣ Ancillary equipment: Depending on the application, additional equipment may be included, such as backwash systems, air blowers, chemical dosing systems, or sludge handling systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which allows for easy transportation, installation, and relocation. Filtration modular process skids offer several advantages over traditional, field-erected filtration systems: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Flexibility: The modular nature of the skids allows for easy modification, expansion, or reconfiguration to accommodate changing process requirements or future upgrades. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Filtration modular process skids are widely used in various applications, including: • Produced water treatment in oil and gas production facilities • Process water treatment in refineries and petrochemical plants • Industrial wastewater treatment • Pretreatment for reverse osmosis or other membrane processes • Solid-liquid separation in mining and mineral processing operations The specific configuration and components of a filtration modular process skid are tailored to the specific application, fluid characteristics, and treatment requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable filtration performance. REMOVING IMPURITIES FROM NATURAL GAS WITH AMINE FILTRATION An amine filtration skid is a modular and transportable equipment used in the oil and gas industry for the removal of hydrogen sulfide (H2S) and carbon dioxide (CO2) from natural gas or other gas streams. It typically consists of the following main components: Amine Filtration Skid – Germany Amine Contactor: This is a vertical column or vessel where the gas stream is brought into contact with a liquid amine solution, typically an aqueous solution of monoethanolamine (MEA), diethanolamine (DEA), or methyldiethanolamine (MDEA). The amine solution selectively absorbs H2S and CO2 from the gas stream. Amine Regenerator: This is another column or vessel where the rich amine solution (containing absorbed H2S and CO2) is heated to release the absorbed gases. The regenerated lean amine solution is then recycled back to the amine contactor. Amine Circulation Pumps: These pumps are used to circulate the amine solution between the contactor and regenerator. Heat Exchanger: A heat exchanger is used to transfer heat from the hot, regenerated lean amine solution to the rich amine solution before it enters the regenerator, improving the overall energy efficiency of the process. Filters and Separators: Various filters and separators are included to remove any solid particles, liquid hydrocarbons, or other contaminants from the gas stream and amine solution. Instrumentation and Control Systems: The skid is equipped with instrumentation and control systems to monitor and regulate the process parameters, such as temperature, pressure, flow rates, and amine solution concentrations. The amine filtration skid is designed to be compact, modular, and portable, allowing it to be easily transported and installed at various oil and gas production sites or processing facilities. It is typically used as a pre-treatment step before other gas processing operations, such as dehydration or liquefaction, to ensure that the gas stream meets the required specifications for downstream processes or transportation. NUT SHELL FILTER AND HYDRO-CYCLONE FILTER SKID PRODUCED WATER Nut shell filter and hydro-cyclone filter skids are commonly used in the treatment of produced water in the oil and gas industry. These skids are designed to remove solid particles and other contaminants from the produced water stream. Here's an overview of each component: Nut Shell Filter Skid: Nut shell filters, also known as walnut shell filters or pecan shell filters, are a type of granular media filter that uses crushed nut shells as the filter media. The nut shell filter skid typically consists of the following components: a. Filter vessel: A pressure vessel containing the nut shell media bed. b. Influent and effluent connections: Piping connections for the untreated and treated water streams. c. Backwash system: A system for periodically backwashing the filter to remove accumulated solids and maintain filter performance. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Nut shell filters are effective in removing suspended solids, including sand, silt, and other insoluble particles, from produced water. They are commonly used as a pre-treatment step before other treatment processes, such as desalination or water injection. Hydro-cyclone Filter Skid: Hydro-cyclone filters are centrifugal separation devices that use centrifugal force to remove solid particles from the fluid stream. A hydro-cyclone filter skid typically includes: a. Hydro-cyclone vessel(s): Conical vessels where the centrifugal separation occurs. b. Inlet and outlet connections: Piping connections for the untreated and treated water streams, as well as connections for the underflow (concentrated solids). c. Pumps: Pumps to provide the necessary pressure and flow for the hydro-cyclone operation. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Hydro-cyclone filters are effective in removing coarse and dense solid particles, such as sand, from produced water. They are often used as a pre-treatment step before other filtration or treatment processes, as they can handle high solids loading and reduce the burden on downstream equipment. Both nut shell filter and hydro-cyclone filter skids are designed for modular and skid-mounted installation, making them easily transportable and suitable for various produced water treatment facilities. They can be used in combination with other treatment processes, such as coagulation, dissolved air flotation, or membrane filtration, to achieve the desired level of produced water treatment. The selection and configuration of these skids depend on factors such as the characteristics of the produced water, the required effluent quality, and the overall treatment process design. Proper operation and maintenance of these skids are crucial for ensuring efficient and reliable produced water treatment.

01ae63d0-39e9-4bda-8cc6-e730983d2b5b Back Early Production Facility

bca0894b-b245-4c8c-9383-7bca2ab34a19 Back Glycol Dehydration Package A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.

90576826-3492-48c4-b848-b8c4b6c7ebcb Back 3-D MODELLING AND CAD Technitas Pvt. Ltd. create virtual 3D models of the entire plant/facility by leveraging intelligent drawing and database connectivity software, We ensure accurate and consistent data management, efficient collaboration across disciplines, and automated generation of key deliverables, such as isometric drawings and bills of materials. This approach reduces manual effort, minimizes errors, and facilitates a more streamlined design process for small and medium-sized projects. Modular process skids, Plants and units can be modelled using intelligent drawing and database connectivity software, covering various aspects such as piping, structural steel, equipment, process and instrumentation diagrams, automatic generation of isometrics and bill of materials, clash-free layout and routing, technical specification preparation, and the utilization of 3D models for generating 2D piping general arrangement drawings and piping isometric drawings. ➣ Piping: The software allows for the creation of intelligent 3D piping models, incorporating specifications such as pipe sizes, materials, and component details. These models are connected to a centralized database, ensuring data consistency and enabling automatic updates throughout the design process. ➣ Structural Steel: The software facilitates the design of structural steel elements, such as beams, columns, and bracing, using intelligent 3D modelling tools. These models can be integrated with the piping and equipment models, ensuring proper coordination and identification of potential clashes or interferences. ➣ Equipment: The software supports the modelling of various types of equipment, including vessels, tanks, columns, and heat exchangers. These equipment models can be imported or created within the software, and their connections to piping and structural elements can be established. ➣ Process and Instrumentation Diagram (P&ID) : The software allows for the creation of intelligent P&IDs, which are linked to the 3D models and database. Changes made to the P&ID are automatically reflected in the 3D models, and vice versa, ensuring consistency throughout the design process. ➣ Automatic Generation of Isometrics and Bill of Materials: One of the key advantages of intelligent drawing and database connectivity software is the ability to automatically generate piping isometric drawings and bill of materials (BOM) directly from the 3D piping models. This automation significantly reduces manual effort and minimizes the potential for errors. ➣ Clash-Free Layout and Routing: The software includes powerful clash detection and resolution tools, enabling designers to identify and resolve potential clashes between piping, structural steel, and equipment models. This ensures a clash-free layout and routing, reducing rework and facilitating smoother construction and installation processes. ➣ Technical Specification Preparation: The software can be integrated with technical specification preparation tools, allowing designers to generate comprehensive technical specifications based on the project requirements and the 3D models. These specifications can include materials, dimensions, codes and standards, and other relevant information. ➣ 2D Piping General Arrangement Drawing Generation: The 3D models created within the software can be utilized to generate 2D piping general arrangement drawings. These drawings provide a top-down view of the piping layout, equipment locations, and other important details, serving as a reference for construction and installation activities. ➣ Piping Isometric Drawing Generation: In addition to automatic isometric generation from the 3D piping models, the software also provides tools for generating detailed piping isometric drawings. These drawings are essential for fabrication and installation, showing accurate dimensions, orientations, and locations of all piping components, including pipes, fittings, valves, and supports.

be146099-2f9f-4e8d-bfcf-b91befb0f818 Back EQUIPMENT DESIGN At Technitas Pvt. Ltd., Static Equipment design involves thorough engineering calculations, adherence to relevant codes and standards, project specification, and considerations for various loading conditions, operational requirements, and safety factors. Our software tools and team of checkers and reviewers ensure reduced client approval cycle time. We ensure that there is a seamless collaboration and effective interface between our designers and drafting team while performing mechanical design calculations, preparing drawings, and documentation. In some cases, Finite Element Analysis (FEA) and other advanced computational methods are often employed for complex geometries or loading scenarios especially for nozzles which must sustain higher loading conditions, or in cases where fatigue analysis is required. Equipment categories include the following: - ➣ Vertical pressure vessels are cylindrical vessels with their axis oriented vertically, commonly used for storage, processing, or separation of liquids and gases under pressure. Design aspects include shell thickness calculations, head types (e.g., ellipsoidal, hemispherical), nozzle reinforcements, and support types (skirt, leg, or trunnion). This includes, Agitator vessels, tanks, reactors, filters, etc. ➣ Skirt Support ➣ Leg Support ➣ Trunnion Support ➣ Conical Bottom Head ➣ Horizontal Pressure Vessels - Horizontal pressure vessels are cylindrical vessels with their axis oriented horizontally, often used for storage or processing of liquids and gases. Design aspects include shell thickness calculations, head types (e.g., ellipsoidal, torispherical), saddle support locations, and nozzle reinforcements. ➣ Vessels with Limpet Coils / half-pipe jacket - Vessels with limpet coils have external coils or jackets attached to the vessel shell for heating or cooling purposes. Design considerations include coil sizing, coil attachment methods, thermal expansion provisions, and potential for shell temperature gradients. ➣ Jacketed Vessels – Consist of an outer jacket or shell surrounding the main vessel, creating an annular space that can be used for heating, cooling, or insulation purposes. Design aspects include jacket sizing, support arrangements, nozzle extensions, and provisions for thermal expansion. ➣ Storage Tanks (API 650) - Large-scale storage tanks for liquids and gases are designed according to the API 650 standard, Key design factors include tank capacity, product density, operating pressure and temperature, roof type (fixed or floating), and foundation design. ➣ Rectangular tanks used for storage or processing of liquids and are designed based on principles from Roark's Formulas for Stress and Strain or Young's Formulas for Stress and Strain. Design considerations include plate thickness calculations, stiffener sizing and spacing, nozzle reinforcements, and foundation design. ➣ Heat Exchanger (TEMA) - Heat exchangers are designed to facilitate heat transfer between two or more fluid streams, following the standards set by the Tubular Exchanger Manufacturers Association (TEMA). Design aspects include shell and tube sizing, tube bundle layout, baffle spacing, and considerations for pressure drop, fouling, and thermal expansion. ➣ Columns/Tall Towers/Steel Stacks - Columns, tall towers, and steel stacks are vertical structures used for separation, absorption, or emission of gases or liquids. Design factors include column/tower height, diameter, wall thickness calculations, wind and seismic load considerations, and support structures (e.g., skirts, lugs, or guy wires).