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- Multiport Selector Manifold Valve skid
026d1657-810b-4b88-96a0-97b3eb23fcfd Back Multiport Selector Manifold Valve skid A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.
- PIPE STRESS ANALYSIS
b61b29b0-a0f5-4990-b5c7-20fa6e073d00 Back PIPE STRESS ANALYSIS Pipe stress analysis is a critical aspect of piping design, ensuring that the piping systems can withstand various loads and stresses without failure or excessive deformation. At Technitas Pvt. Ltd. we understand the importance of EPC client report formats and project specified loading combinations which form the basis of our analysis to consider factors such as thermal expansion, weight loads, pressure loads, wind and seismic loads, and other imposed loads. Upon completing the stress analysis, a comprehensive report is generated, we ensure that the pipe stress analysis process involves close collaboration between piping stress engineers, piping designers, and other disciplines to ensure that the piping systems are designed to withstand all anticipated loads and stresses while adhering to applicable codes, standards, and project specifications. ➣ Process Piping – Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.3 – PROCESS PIPING ➣ Metallic or Non-Metallic Process Piping- The type of piping material, whether metallic (e.g., carbon steel, stainless steel, alloys) or non-metallic (e.g., plastic, fiberglass-reinforced plastic, rubber), plays a crucial role in the stress analysis. Different materials have varying properties, such as thermal expansion coefficients, allowable stresses, and temperature limits, which must be considered. ➣ Cladded or Non-Cladded Process Piping - Cladding is a process where a corrosion-resistant material (e.g., stainless steel) is metallurgically bonded to a base material (e.g., carbon steel). Cladded piping requires special considerations in stress analysis due to the different material properties of the cladding and the base material. ➣ Vacuum jacketed piping is a specialized piping system used in applications where highly efficient insulation is required, such as in cryogenic processes, liquefied gas handling, or low-temperature applications ➣ Pipelines - For long-distance pipelines, the stress analysis must account for factors like terrain profile, soil conditions, temperature variations, and potential ground movements or settlements. Specific codes and standards, such as ASME B31.4 and B31.8, are used for pipeline stress analysis. ➣ Slurry Piping - Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.11 – Slurry Transportation Piping Systems.
- TECHNITAS | ENGINEERING | Vadodara, Gujarat, India
At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. Modular Process Skid Multiport valve skid Read More 3d model 3d designs 3 d design 3 d model 3 d models pressure vessel 3d objects 3d print design solid model modular process skid piping stress analysis detailed engineering 3d assets 3d model design 3d model sites 3d model websites pressure reactor pressure reactor vessel modular skids piping stress engineer 3d model of pipe stresses pipework stress analysis refinery vessel About us At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Kavya Technitas Pvt. Ltd. was established in the year 2009 by our Founder and CEO Mr. Mohit Bakshi, with over 35 years of experience in Abu Dhabi and Dubai - UAE wherein, he had progressive work experience in the execution of mega projects both onshore and offshore. Our company President, - RPE Ontario (registered Professional engineer) based in CANADA has been mentoring our team with his expertise and guidance. With our specialization in Skid mounted packages / Modular process skids for over 15 years, Technitas has a diversified portfolio by delivering design and detail engineering services under one roof and catering to the design needs of various market segments including: - 1) Oil & Gas 2) Petrochemical 3) Environmental & Waste treatment 4) Pharmaceutical 5) Chemical industries and other market segments Service Brochure Download Brochure Certification & License Our Achievements 15+ Years 20+ Services 150+ Projects 7+ Countries Client Feedback Mr V. Garg - General Manager "We are very much satisfied with Technitas for professional engineering services rendered to us for our ongoing projects.. Its mainly seamless coordination, knowledge & commitment of Technitas, which encourage us to choose them repeatedly over other similar players. We are proud to associate with Technitas for all our engineering needs." UAE
- Keywords | Kavya Technitas
At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Modular process skid modular skid modular skid package skid mounted package process skid skid filtration skid multiport valve skid produced water treatment modular skid early production facility pipe stress analysis plant piping piping design pressure vessel finite element analysis FEA static equipment design piping 3-d model piping isometrics PV elite flow metering process skid fitness for service modular process skid package oil and gas crude oil treatment hydro cyclone piping flexibility analysis pipe flexibility modular process skid 3D model storage tank design pressure container modular skid fabrication detail engineering design detailed engineering design a pressure vessel compression vessel flexibility analysis of piping systems mechanical vessel modular process skid design modular skid design pipe flexibility analysis piping analysis piping stress analysis engineer pressure tanker pressure vessel pressure skid module fabrication stress analysis of piping systems the pressure vessel tubing stress analysis
- Early Production Facility
01ae63d0-39e9-4bda-8cc6-e730983d2b5b Back Early Production Facility
- PROCUREMENT SUPPORT
3cf4f625-0fdd-4ca7-97a8-2d5bb7e6a620 Back PROCUREMENT SUPPORT At Technitas Pvt. Ltd. we perceive that Procurement Engineering Support plays a vital role in bridging the gap between engineering design and procurement activities, facilitating effective communication, and ensuring that the procured items align with the project's technical specifications and requirements. Our activities on Procurement engineering support involve: - ➣ During the initial stages of the project we carry out Estimation engineering involving the process of accurately estimating the costs, resources, and timelines associated with engineering projects. ➣ Preparation of Pre-bid Weight Estimation Sheet : A pre-bid weight estimation sheet is prepared to estimate the approximate weights of various equipment, piping, structural steel, and other materials required for the project. This estimation is based on preliminary design information, equipment specifications, and historical data from similar projects. The weight estimation sheet serves as a basis for logistics planning, transportation arrangements, and lifting/handling equipment requirements during the construction phase. ➣ Preparation of Valve Datasheets : These datasheets typically include information such as valve type, size, material of construction, pressure and temperature ratings, end connections, actuator requirements, and any special design conditions. ➣ Preparation of Mechanical Datasheets : Mechanical datasheets are prepared for various mechanical equipment, such as pumps, compressors, heat exchangers, vessels, and tanks. ➣ Preparation of Instrument Datasheets : Instrument datasheets are developed for various instrumentation and control devices used in the project, such as flow meters, pressure transmitters, temperature sensors, and control valves. ➣ Preparation of Material Requisition Documentation : The material requisition documentation serves as the basis for issuing requests for quotations (RFQs) or requests for proposals (RFPs) to potential suppliers and vendors. ➣ Preparing technical specifications and scope of work documents (SOW), requests for quotations (RFQs), and bid packages for suppliers and vendors. ➣ Identifying and evaluating potential subcontractors and service providers for various project scopes. ➣ Evaluating and selecting qualified subcontractors based on technical expertise, experience, pricing, and schedule compliance. ➣ Utilizing historical data , industry benchmarks, and cost databases to establish accurate cost estimates. ➣ Conducting value engineering and cost optimization studies to identify potential cost savings opportunities.
- 3-D MODELLING AND CAD
90576826-3492-48c4-b848-b8c4b6c7ebcb Back 3-D MODELLING AND CAD Technitas Pvt. Ltd. create virtual 3D models of the entire plant/facility by leveraging intelligent drawing and database connectivity software, We ensure accurate and consistent data management, efficient collaboration across disciplines, and automated generation of key deliverables, such as isometric drawings and bills of materials. This approach reduces manual effort, minimizes errors, and facilitates a more streamlined design process for small and medium-sized projects. Modular process skids, Plants and units can be modelled using intelligent drawing and database connectivity software, covering various aspects such as piping, structural steel, equipment, process and instrumentation diagrams, automatic generation of isometrics and bill of materials, clash-free layout and routing, technical specification preparation, and the utilization of 3D models for generating 2D piping general arrangement drawings and piping isometric drawings. ➣ Piping: The software allows for the creation of intelligent 3D piping models, incorporating specifications such as pipe sizes, materials, and component details. These models are connected to a centralized database, ensuring data consistency and enabling automatic updates throughout the design process. ➣ Structural Steel: The software facilitates the design of structural steel elements, such as beams, columns, and bracing, using intelligent 3D modelling tools. These models can be integrated with the piping and equipment models, ensuring proper coordination and identification of potential clashes or interferences. ➣ Equipment: The software supports the modelling of various types of equipment, including vessels, tanks, columns, and heat exchangers. These equipment models can be imported or created within the software, and their connections to piping and structural elements can be established. ➣ Process and Instrumentation Diagram (P&ID) : The software allows for the creation of intelligent P&IDs, which are linked to the 3D models and database. Changes made to the P&ID are automatically reflected in the 3D models, and vice versa, ensuring consistency throughout the design process. ➣ Automatic Generation of Isometrics and Bill of Materials: One of the key advantages of intelligent drawing and database connectivity software is the ability to automatically generate piping isometric drawings and bill of materials (BOM) directly from the 3D piping models. This automation significantly reduces manual effort and minimizes the potential for errors. ➣ Clash-Free Layout and Routing: The software includes powerful clash detection and resolution tools, enabling designers to identify and resolve potential clashes between piping, structural steel, and equipment models. This ensures a clash-free layout and routing, reducing rework and facilitating smoother construction and installation processes. ➣ Technical Specification Preparation: The software can be integrated with technical specification preparation tools, allowing designers to generate comprehensive technical specifications based on the project requirements and the 3D models. These specifications can include materials, dimensions, codes and standards, and other relevant information. ➣ 2D Piping General Arrangement Drawing Generation: The 3D models created within the software can be utilized to generate 2D piping general arrangement drawings. These drawings provide a top-down view of the piping layout, equipment locations, and other important details, serving as a reference for construction and installation activities. ➣ Piping Isometric Drawing Generation: In addition to automatic isometric generation from the 3D piping models, the software also provides tools for generating detailed piping isometric drawings. These drawings are essential for fabrication and installation, showing accurate dimensions, orientations, and locations of all piping components, including pipes, fittings, valves, and supports.
- DESIGN & DETAIL ENGINEERING SERVICES | Kavya Technitas
Back DESIGN & DETAIL ENGINEERING SERVICES Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, Back DESIGN & DETAIL ENGINEERING SERVICES Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, modular process skids, and onshore/offshore units serving our clients all across the globe and helping them achieve their EPC / End-client design requirements. We provide computer-aided design analysis and 3D model and 2D drawing-drafting services for carrying out the design and detail engineering of all types of modular process skid packages including industrial plants and units. Our analysis is based on relevant design codes and standards using licensed software tools We create the 3D model of all components including Equipment, Pumps, Piping, Control Valves, Structure Electrical, Instrumentation, and other auxiliaries to be mounted onto the modular skid package or inside the refinery/plant to ensure clash-free detection and maintenance accessibility. The Piping isometrics and skid frameworks are extracted from the 3D model. At Technitas Pvt. Ltd. we ensure that our piping is well designed and safe for operation yet economically optimized, by carrying out Piping stress analysis and mark-up of pipe support on piping isometrics and point load structural analysis we ensure that there is seamless integration between piping and structural leads to ensure all loading combinations have been considered during Modular process skid design. Structural analysis of the skid base-frame, top-frame, access platforms/ladders, and pipe supports are also performed by us considering live, dead, and occasional load combinations. Lifting and transportation analysis are also performed after performing COG calculations. Foundation design is typically limited to the location, quantity, and size of the anchor bolts. Drawings are the language of the shop floor! – we truly believe our documentation and drawing layouts are clean and accurate to reduce revision cycle time during client review and to ensure that our drawings adequately incorporate the design details calculated by our design team to interface with the shop floor. We also provide design support for Automation and controls to ensure the accurate functioning and monitoring of Modular skid-mounted packages. On behalf of our client, we prepare instrument and control valve datasheets and technical documents for RFQs (Request for Quotation) to obtain quotations from respective vendors. We support our clientele during technical review stages to enable the proper selection of key vendors that adhere to client requirements and project needs. Over the years we have served various market segments including: PRODUCED WATER TREATMENT FACILITY– MODULAR SKID DESIGN A produced water treatment facility in the oil and gas industry is designed to treat and manage the water that is co-produced along with hydrocarbons (oil and gas) during production operations. This water, commonly referred to as produced water or formation water, can contain various contaminants, such as dissolved salts, suspended solids, oil and grease, and other organic and inorganic compounds. Proper treatment of produced water is essential for environmental protection, regulatory compliance, and potential reuse or disposal. Produced water treatment plant - Algeria The specific configuration and treatment processes employed in a produced water treatment facility depend on various factors, including the characteristics of the produced water, regulatory requirements, intended use or disposal method, and economic considerations. Proper treatment of produced water is crucial for minimizing environmental impacts, conserving water resources, and ensuring sustainable oil and gas production operations. A typical produced water treatment facility in the oil and gas industry may include the following components and processes: Inlet facilities: These include equipment such as separators, flow control valves, and surge tanks to receive and regulate the incoming produced water stream from the production wells or gathering systems. Primary treatment: This stage typically involves physical separation processes to remove free oil, solid particles, and larger suspended solids. Common methods include gravity separators, hydrocyclones, and corrugated plate interceptors. Secondary treatment: Depending on the water quality requirements and intended use or disposal method, secondary treatment processes may be employed. These can include: a. Dissolved gas removal (degassing) b. Filtration (e.g., multimedia filters, cartridge filters) c. Adsorption (e.g., activated carbon, organoclay) d. Chemical treatment (e.g., coagulation, flocculation, oxidation) e. Biological treatment (e.g., aerobic or anaerobic bioreactors for organic matter removal) Tertiary treatment: In some cases, advanced treatment processes may be required to meet stringent discharge or reuse standards. These can include a. Membrane processes (e.g., reverse osmosis, nanofiltration) b. Ion exchange c. Thermal processes (e.g., evaporation, crystallization) Disinfection: Disinfection processes, such as chlorination or ultraviolet (UV) radiation, may be employed to eliminate or reduce microbial contaminants in the treated water, especially if reuse is intended. Storage and disposal: Treated produced water may be stored in tanks or ponds for subsequent disposal, such as injection into disposal wells, discharge into surface water bodies (if permitted), or reuse for various purposes (e.g., Enhanced Oil Recovery (EOR), hydraulic fracturing, irrigation, or industrial applications). Residuals management: The facility includes systems for managing and disposing of solid and liquid residuals generated during the treatment processes, such as sludge, concentrated brines, or spent media. Instrumentation and control systems: Automated control systems, monitoring equipment, and instrumentation are utilized to ensure efficient and reliable operation of the treatment processes.
- GLYCOL DEHYDRATION PACKAGE | Kavya Technitas
A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. Back GLYCOL DEHYDRATION PACKAGE A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.
- SEPARATION SKID PACKAGE | Kavya Technitas
Separation modular process skids are prefabricated and self-contained units designed for separating multiple phases or components from process streams in various industries, such as oil and gas, petrochemical, and chemical processing. Back SEPARATION SKID PACKAGE Separation modular process skids are prefabricated and self-contained units designed for separating multiple phases or components from process streams in various industries, such as oil and gas, petrochemical, and chemical processing.These skids integrate various separation technologies into a compact and modular package, offering flexibility, ease of installation, and efficient separation processes. ➣ Separation modular process skids typically include the following key components: ➣ Separation vessels: Depending on the application, different types of separation vessels may be incorporated, such as: ➣ Two-phase or three-phase separators for separating gas, oil/condensate, and water ➣ Filter separators for removing solid particles or liquid droplets Coalescers or separators for breaking emulsions and separating immiscible liquids Project – Three Phase Separator Skid Location - Germany A three-phase separator skid is a compact and modular processing unit designed to separate a multiphase fluid stream (typically a well stream or production stream) into its gas, liquid hydrocarbon (oil or condensate), and water components. This separation process is crucial in oil and gas production operations, as it enables the efficient handling and processing of each phase separately. The three-phase separator skid typically consists of the following main components: ➣ Separator vessel: The primary component of the skid is the separator vessel, which is a horizontally or vertically oriented pressure vessel. This vessel is designed to separate the incoming multiphase fluid stream into its gas, liquid hydrocarbon, and water phases based on the differences in their densities and gravitational forces. ➣ Inlet devices: The separator skid includes inlet devices, such as a choke valve or a flow control valve, to regulate the flow of the incoming multiphase fluid stream into the separator vessel. ➣ Mist extractor: A mist extractor, often in the form of a specialized demisting pad or vane pack, is installed inside the separator vessel to remove any entrained liquid droplets from the gas phase, ensuring a cleaner gas stream. ➣ Level control system: A level control system, typically consisting of level sensors and control valves, is employed to maintain the desired liquid levels within the separator vessel for optimal separation performance. ➣ Outlet connections: The separator skid has separate outlet connections or nozzles for the gas, liquid hydrocarbon, and water phases, allowing each phase to be directed to its respective downstream processing or handling facility. ➣ Instrumentation and controls: The skid is equipped with various instrumentation, such as pressure gauges, temperature sensors, and flow meters, as well as a control system to monitor and regulate the separation process. ➣ Skid structure: The entire assembly is mounted on a skid or base, which provides a compact and transportable solution for easy installation and relocation. Three-phase separator skids are widely used in upstream oil and gas operations, particularly in offshore platforms, onshore production facilities, and well-testing operations. They play a crucial role in separating the well stream into its components, enabling efficient handling, transportation, and further processing of each phase according to the specific requirements of the production facility. These skids offer the advantages of modular design, compact footprint, and ease of installation, making them a versatile and cost-effective solution for various oil and gas production scenarios. Separation modular process skids are widely used in various applications, including: • Oil and gas production facilities for separating well streams into gas, oil/condensate, and water. • Natural gas processing plants for separating natural gas from liquids and removing contaminants. • Refinery and petrochemical processes for separating product streams or removing impurities. • Chemical processing plants for separating reactants, products, and byproducts. • Industrial wastewater treatment for separating oils, solids, and other contaminants. The specific configuration and components of a separation modular process skid are tailored to the specific application, process conditions, and separation requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable separation performance.
- FLOW METERING SKID | Kavya Technitas
A flow metering skid, also known as a Lease Automatic Custody Transfer (LACT) skid, are specialized metering and transfer systems used in the oil and gas industry to accurately measure and transfer custody of produced liquid hydrocarbons (oil or condensate) from the production site to the pipeline or transportation system. Back FLOW METERING SKID A flow metering skid, also known as a Lease Automatic Custody Transfer (LACT) skid, are specialized metering and transfer systems used in the oil and gas industry to accurately measure and transfer custody of produced liquid hydrocarbons (oil or condensate) from the production site to the pipeline or transportation system. Project - LACT SKID Location – Venezuela, South America The LACT skid typically consists of the following main components: ➣ Separators: These vessels separate the incoming multiphase fluid stream (oil, gas, and water) into individual phases. Separators may include a two-phase or three-phase separator, depending on the requirements. ➣ Metering runs: The metering runs consist of a section of piping designed to provide accurate measurement of the liquid hydrocarbons. They typically include: • Meter prover: A calibrated section of piping used to verify the accuracy of the flow meter. • Flow meter: A device that measures the volumetric flow rate of the liquid hydrocarbons, such as a turbine meter, Coriolis meter, or positive displacement meter. • Strainers and filters: These components protect the flow meter from damage caused by solid particles or debris. ➣ Sample systems: Sample systems are used to obtain representative samples of the liquid hydrocarbons for quality analysis and custody transfer purposes. ➣ Instrumentation and control systems: The LACT skid is equipped with various instrumentation, such as pressure gauges, temperature sensors, and densitometers, as well as a control system to monitor and regulate the metering and custody transfer process. ➣ Valves and piping: Appropriate valves and piping are used to control the flow of fluids through the skid and facilitate maintenance and operations. ➣ Skid structure: The entire assembly is mounted on a skid or base, which provides a compact and transportable solution for easy installation and relocation. LACT skids ensure that the volume and quality of the liquid hydrocarbons are accurately measured and recorded, facilitating the proper allocation of production, royalty payments, and compliance with regulatory requirements. They are designed to meet industry standards and specifications for custody transfer operations, ensuring reliable and consistent measurements. These skids have been commonly used in various oil and gas production facilities, including onshore and offshore platforms, as well as in gathering and processing systems. They play a crucial role in the accurate accounting and transfer of produced hydrocarbons, enabling efficient and transparent transactions between producers, transporters, and buyers.
- Glycol Dehydration Package
bca0894b-b245-4c8c-9383-7bca2ab34a19 Back Glycol Dehydration Package A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.