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- Keywords | Kavya Technitas
At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Modular process skid modular skid modular skid package skid mounted package process skid skid filtration skid multiport valve skid produced water treatment modular skid early production facility pipe stress analysis plant piping piping design pressure vessel finite element analysis FEA static equipment design piping 3-d model piping isometrics PV elite flow metering process skid fitness for service modular process skid package oil and gas crude oil treatment hydro cyclone piping flexibility analysis pipe flexibility modular process skid 3D model storage tank design pressure container modular skid fabrication detail engineering design detailed engineering design a pressure vessel compression vessel flexibility analysis of piping systems mechanical vessel modular process skid design modular skid design pipe flexibility analysis piping analysis piping stress analysis engineer pressure tanker pressure vessel pressure skid module fabrication stress analysis of piping systems the pressure vessel tubing stress analysis
- PIPE STRESS ANALYSIS
b61b29b0-a0f5-4990-b5c7-20fa6e073d00 Back PIPE STRESS ANALYSIS Pipe stress analysis is a critical aspect of piping design, ensuring that the piping systems can withstand various loads and stresses without failure or excessive deformation. At Technitas Pvt. Ltd. we understand the importance of EPC client report formats and project specified loading combinations which form the basis of our analysis to consider factors such as thermal expansion, weight loads, pressure loads, wind and seismic loads, and other imposed loads. Upon completing the stress analysis, a comprehensive report is generated, we ensure that the pipe stress analysis process involves close collaboration between piping stress engineers, piping designers, and other disciplines to ensure that the piping systems are designed to withstand all anticipated loads and stresses while adhering to applicable codes, standards, and project specifications. ➣ Process Piping – Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.3 – PROCESS PIPING ➣ Metallic or Non-Metallic Process Piping- The type of piping material, whether metallic (e.g., carbon steel, stainless steel, alloys) or non-metallic (e.g., plastic, fiberglass-reinforced plastic, rubber), plays a crucial role in the stress analysis. Different materials have varying properties, such as thermal expansion coefficients, allowable stresses, and temperature limits, which must be considered. ➣ Cladded or Non-Cladded Process Piping - Cladding is a process where a corrosion-resistant material (e.g., stainless steel) is metallurgically bonded to a base material (e.g., carbon steel). Cladded piping requires special considerations in stress analysis due to the different material properties of the cladding and the base material. ➣ Vacuum jacketed piping is a specialized piping system used in applications where highly efficient insulation is required, such as in cryogenic processes, liquefied gas handling, or low-temperature applications ➣ Pipelines - For long-distance pipelines, the stress analysis must account for factors like terrain profile, soil conditions, temperature variations, and potential ground movements or settlements. Specific codes and standards, such as ASME B31.4 and B31.8, are used for pipeline stress analysis. ➣ Slurry Piping - Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.11 – Slurry Transportation Piping Systems.
- TECHNITAS | ENGINEERING | Vadodara, Gujarat, India
At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. Modular Process Skid Multiport valve skid Read More 3d model 3d designs 3 d design 3 d model 3 d models pressure vessel 3d objects 3d print design solid model modular process skid piping stress analysis detailed engineering 3d assets 3d model design 3d model sites 3d model websites pressure reactor pressure reactor vessel modular skids piping stress engineer 3d model of pipe stresses pipework stress analysis refinery vessel About us At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Kavya Technitas Pvt. Ltd. was established in the year 2009 by our Founder and CEO Mr. Mohit Bakshi, with over 35 years of experience in Abu Dhabi and Dubai - UAE wherein, he had progressive work experience in the execution of mega projects both onshore and offshore. Our company President, - RPE Ontario (registered Professional engineer) based in CANADA has been mentoring our team with his expertise and guidance. With our specialization in Skid mounted packages / Modular process skids for over 15 years, Technitas has a diversified portfolio by delivering design and detail engineering services under one roof and catering to the design needs of various market segments including: - 1) Oil & Gas 2) Petrochemical 3) Environmental & Waste treatment 4) Pharmaceutical 5) Chemical industries and other market segments Service Brochure Download Brochure Certification & License Our Achievements 15+ Years 20+ Services 150+ Projects 7+ Countries Client Feedback Mr V. Garg - General Manager "We are very much satisfied with Technitas for professional engineering services rendered to us for our ongoing projects.. Its mainly seamless coordination, knowledge & commitment of Technitas, which encourage us to choose them repeatedly over other similar players. We are proud to associate with Technitas for all our engineering needs." UAE
- Multiport Selector Manifold Valve skid
026d1657-810b-4b88-96a0-97b3eb23fcfd Back Multiport Selector Manifold Valve skid A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.
- Early Production Facility
01ae63d0-39e9-4bda-8cc6-e730983d2b5b Back Early Production Facility
- 3-D MODELLING AND CAD
90576826-3492-48c4-b848-b8c4b6c7ebcb Back 3-D MODELLING AND CAD Technitas Pvt. Ltd. create virtual 3D models of the entire plant/facility by leveraging intelligent drawing and database connectivity software, We ensure accurate and consistent data management, efficient collaboration across disciplines, and automated generation of key deliverables, such as isometric drawings and bills of materials. This approach reduces manual effort, minimizes errors, and facilitates a more streamlined design process for small and medium-sized projects. Modular process skids, Plants and units can be modelled using intelligent drawing and database connectivity software, covering various aspects such as piping, structural steel, equipment, process and instrumentation diagrams, automatic generation of isometrics and bill of materials, clash-free layout and routing, technical specification preparation, and the utilization of 3D models for generating 2D piping general arrangement drawings and piping isometric drawings. ➣ Piping: The software allows for the creation of intelligent 3D piping models, incorporating specifications such as pipe sizes, materials, and component details. These models are connected to a centralized database, ensuring data consistency and enabling automatic updates throughout the design process. ➣ Structural Steel: The software facilitates the design of structural steel elements, such as beams, columns, and bracing, using intelligent 3D modelling tools. These models can be integrated with the piping and equipment models, ensuring proper coordination and identification of potential clashes or interferences. ➣ Equipment: The software supports the modelling of various types of equipment, including vessels, tanks, columns, and heat exchangers. These equipment models can be imported or created within the software, and their connections to piping and structural elements can be established. ➣ Process and Instrumentation Diagram (P&ID) : The software allows for the creation of intelligent P&IDs, which are linked to the 3D models and database. Changes made to the P&ID are automatically reflected in the 3D models, and vice versa, ensuring consistency throughout the design process. ➣ Automatic Generation of Isometrics and Bill of Materials: One of the key advantages of intelligent drawing and database connectivity software is the ability to automatically generate piping isometric drawings and bill of materials (BOM) directly from the 3D piping models. This automation significantly reduces manual effort and minimizes the potential for errors. ➣ Clash-Free Layout and Routing: The software includes powerful clash detection and resolution tools, enabling designers to identify and resolve potential clashes between piping, structural steel, and equipment models. This ensures a clash-free layout and routing, reducing rework and facilitating smoother construction and installation processes. ➣ Technical Specification Preparation: The software can be integrated with technical specification preparation tools, allowing designers to generate comprehensive technical specifications based on the project requirements and the 3D models. These specifications can include materials, dimensions, codes and standards, and other relevant information. ➣ 2D Piping General Arrangement Drawing Generation: The 3D models created within the software can be utilized to generate 2D piping general arrangement drawings. These drawings provide a top-down view of the piping layout, equipment locations, and other important details, serving as a reference for construction and installation activities. ➣ Piping Isometric Drawing Generation: In addition to automatic isometric generation from the 3D piping models, the software also provides tools for generating detailed piping isometric drawings. These drawings are essential for fabrication and installation, showing accurate dimensions, orientations, and locations of all piping components, including pipes, fittings, valves, and supports.
- PROCUREMENT SUPPORT
3cf4f625-0fdd-4ca7-97a8-2d5bb7e6a620 Back PROCUREMENT SUPPORT At Technitas Pvt. Ltd. we perceive that Procurement Engineering Support plays a vital role in bridging the gap between engineering design and procurement activities, facilitating effective communication, and ensuring that the procured items align with the project's technical specifications and requirements. Our activities on Procurement engineering support involve: - ➣ During the initial stages of the project we carry out Estimation engineering involving the process of accurately estimating the costs, resources, and timelines associated with engineering projects. ➣ Preparation of Pre-bid Weight Estimation Sheet : A pre-bid weight estimation sheet is prepared to estimate the approximate weights of various equipment, piping, structural steel, and other materials required for the project. This estimation is based on preliminary design information, equipment specifications, and historical data from similar projects. The weight estimation sheet serves as a basis for logistics planning, transportation arrangements, and lifting/handling equipment requirements during the construction phase. ➣ Preparation of Valve Datasheets : These datasheets typically include information such as valve type, size, material of construction, pressure and temperature ratings, end connections, actuator requirements, and any special design conditions. ➣ Preparation of Mechanical Datasheets : Mechanical datasheets are prepared for various mechanical equipment, such as pumps, compressors, heat exchangers, vessels, and tanks. ➣ Preparation of Instrument Datasheets : Instrument datasheets are developed for various instrumentation and control devices used in the project, such as flow meters, pressure transmitters, temperature sensors, and control valves. ➣ Preparation of Material Requisition Documentation : The material requisition documentation serves as the basis for issuing requests for quotations (RFQs) or requests for proposals (RFPs) to potential suppliers and vendors. ➣ Preparing technical specifications and scope of work documents (SOW), requests for quotations (RFQs), and bid packages for suppliers and vendors. ➣ Identifying and evaluating potential subcontractors and service providers for various project scopes. ➣ Evaluating and selecting qualified subcontractors based on technical expertise, experience, pricing, and schedule compliance. ➣ Utilizing historical data , industry benchmarks, and cost databases to establish accurate cost estimates. ➣ Conducting value engineering and cost optimization studies to identify potential cost savings opportunities.
- STRUCTURAL DESIGN
99ce2145-f6b5-4472-bc0b-7ba8460df407 Back STRUCTURAL DESIGN Structural design for skid frames is an important aspect in the oil and gas, petrochemical, and process industries. Skid frames are typically used to support and integrate multiple pieces of equipment, piping, and instrumentation into a modular unit, facilitating transportation, installation, and maintenance. Technitas Pvt. Ltd. ensure that the structural design of skid frames involve seamless collaboration between structural engineers, equipment vendors, piping designers, and other disciplines to ensure a safe, robust, and practical design that meets the project requirements and facilitates efficient transportation, installation, and operation. At Technitas Pvt. Ltd. we consider all the key steps involved in structural design for skid frames including: ➣ Design Codes and Standards: The structural design of skid frames is typically governed by relevant design codes and standards, such as ASCE/SEI 7-10 (Minimum Design Loads for Buildings and Other Structures) , AWS D1.1 (Structural Welding Code - Steel), and local building codes or project-specific requirements. ➣ Load Identification and Calculation: Identify and calculate the various loads that the skid frame will be subjected to, including the weight of equipment, piping, and other components, as well as operational loads (e.g., wind, seismic, thermal expansion, and process loads). Consider both static and dynamic loads, as well as transportation and lifting loads during the handling and installation phases. ➣ Structural Modelling and Analysis: Apply the calculated loads to the structural model and perform static and dynamic analyses to determine stresses, deformations, and support reactions. Analyse the skid frame for different loading scenarios, including transportation, installation, and operational conditions. ➣ Member Sizing and Design: Based on the analysis results, we size the structural members (beams, columns, bracing, and base frames) to meet the design code requirements for strength, deflection, and stability. We optimize the member sizes to balance strength, weight, and cost considerations. Later, we design appropriate connections (welded or bolted) between structural members, ensuring adequate load transfer and compliance with design codes. ➣ Support and Anchorage Design: We design the support system for the skid frame, considering the weight distribution, anchor bolt locations, and foundation requirements. Calculate the required anchor bolt sizes, embedment depths, and spacing based on the applied loads and foundation conditions. We coordinate with civil/structural engineers for foundation design and anchoring details. All civil scope is typically excluded at our end. ➣ Lifting and Transportation Design: After obtaining the COG, we eventually design the lifting lugs, spreader beams, or other lifting arrangements to facilitate safe transportation and installation of the skid frame. Perform lifting analyses to determine the appropriate lifting points, sling configurations, and lifting equipment requirements. Consider transportation constraints, such as clearances, weight limitations, and tie-down requirements, during the design process. ➣ Structural Detailing and Drawings: We prepare detailed fabrication drawings, including structural member dimensions, connection details, anchor bolt layouts, and any special instructions or requirements. Incorporate vendor information, equipment mounting details, and interface points into the structural drawings. Review and Approval: We ensure that we reduce the client review cycle time to obtain necessary approvals from relevant authorities or certifying bodies.
- FEA AND CFD
8887d33b-226b-498a-b6ab-583c1d7226ad Back FEA AND CFD Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are powerful numerical simulation techniques widely used in engineering design and analysis. FEA is a computational method used to analyse and predict the behaviour of structures, components, and systems under various loading conditions and physical effects. It is particularly useful for evaluating stresses, deformations, vibrations, and thermal effects in complex geometries. FEA is widely used in industries like Oil & Gas, Petrochemical, Aerospace and Automobile typically for designing and optimizing components, evaluating structural integrity, and predicting failure modes. Computational Fluid Dynamics (CFD): CFD is a numerical simulation technique used to analyse and predict fluid flow, heat transfer, and related phenomena in complex geometries. It is extensively used in various engineering applications, including aerodynamics, hydrodynamics, chemical processes, and HVAC systems. CFD is used in various industries, including aerospace (aircraft and rocket design), automotive (aerodynamics and thermal management), chemical and process engineering (reactor design, mixing, and separation), and building design (HVAC and ventilation systems). Both FEA and CFD rely on powerful computational resources and advanced software packages. These techniques allow engineers and designers to evaluate design alternatives, optimize performance, and gain insights into complex physical phenomena, reducing the need for expensive and time-consuming physical prototyping and testing. It's important to note that while FEA and CFD provide valuable insights, they should be used in conjunction with experimental data and validation, as well as engineering judgment and experience, to ensure accurate and reliable results.
- ELECTRICAL AND INSTRUMENTATION
dca0b7c7-13df-48c8-a961-ea09fadf230b Back ELECTRICAL AND INSTRUMENTATION Technitas Pvt. Ltd. specialize in the design and detail engineering of Modular process skids wherein most cases our E&I (Electrical and instrumentation) scope is typically inclusive up-to the battery limit of the modular process skid, in these scenarios the set of drawings, diagrams, and associated documents essential for the proper design of instrumentation and electrical systems include:- ➣ Junction box detailed drawings which would typically include the complete design and fabrication details for the junction boxes used in the instrumentation and electrical systems. These drawings include dimensions, materials of construction, entry/exit points for cables, and any specific requirements or certifications needed (e.g., hazardous area classifications). The Bill of Quantities (BOQ) lists all the components required for the junction boxes, such as enclosures, terminals, glands, and accessories, along with their quantities and specifications. ➣ Junction Box Wiring Diagram : Junction box wiring diagrams illustrate the interconnections between the incoming and outgoing cables within each junction box. These diagrams show the cable terminations, terminal numbers, and any internal wiring required. They serve as a reference for the installation and termination of cables within the junction boxes. ➣ Instrument Cable Schedule with BOQ : The instrument cable schedule is a document that lists all the instrument cables used in the project, including their unique cable numbers, cable types, lengths, and termination points. The BOQ associated with the cable schedule provides the quantities and specifications for each type of cable required, facilitating procurement and material planning. ➣ Instrument and Junction Box Location Drawing : Our drawing would typically include the physical locations of all the instruments and junction boxes within the plant or facility. It helps in visualizing the cable routing and identifying potential obstacles or constraints during installation. The drawing may also include details like cable tray routes, equipment locations, and other relevant information. ➣ Instrument Hook-up Diagram with BOQ : The instrument hook-up diagram would illustrate the connection between instruments, junction boxes, and control systems or panels. It will typically depict the cable routings, cable numbers, and termination points for each instrument signal or loop. The associated BOQ lists all the required components, such as cables, cable glands, terminals, and any specialized hardware or accessories. ➣ Instrument Loop Wiring Diagram : Instrument loop wiring diagrams provide detailed wiring information for each instrument loop or signal circuit. They show the interconnections between instruments, junction boxes, marshalling cabinets, and control systems, including cable numbers and terminal designations. These diagrams are essential for the installation, termination, and troubleshooting of instrument loops. ➣ Instrument Pneumatic Connection Diagram with BOQ : For pneumatic instrumentation systems, the pneumatic connection diagram depicts the routing and connections of pneumatic tubing or piping between instruments, control valves, and air supply systems. It includes details like tubing sizes, materials, and any specialized fittings or components required. The associated BOQ lists the quantities and specifications for the pneumatic tubing, fittings, and related components. ➣ Instrument Logic Diagram : Instrument logic diagrams illustrate the logical relationships and interactions between various instruments and control systems. They show the signal flow, interlocks, permissive conditions, and control logic using standardized symbols and notations. These diagrams are crucial for understanding the overall control philosophy and troubleshooting control system issues. ➣ Instrument Cable Tray Layout with BOQ: The instrument cable tray layout drawing shows the routing and arrangement of cable trays used for instrument and electrical cables within the plant or facility. It includes details like cable tray sizes, elevations, and any necessary supports or fittings. The associated BOQ provides the quantities and specifications for the cable trays, supports, fittings, and any other required components. At Technitas Pvt. Ltd. we firmly believe that Automation and Controls are critical components in modern industrial facilities, enabling efficient process monitoring, control, and optimization. Here's an overview of various aspects of engineering services offered by us related to electrical and instrumentation automation and controls. Electrical and instrumentation automation and controls require a multidisciplinary approach, involving expertise in electrical engineering, instrumentation, control systems, and process engineering. Effective design, implementation, and integration of these systems are crucial for achieving safe, reliable, and efficient operation of industrial facilities.
- VENDOR VISITS
8d870bda-435c-45cc-b2e6-e96049460ce7 Back VENDOR VISITS At Technitas Pvt. Ltd. our objective is to synergize with our clients and adhere to their requirements including performing visits to their concerned sub-contractor or vendor parties either along with a client representative or on behalf of the client. Vendor visits during the fabrication of critical equipment are an essential part of quality assurance and project execution. These visits help ensure compliance with design codes, project specifications, and quality requirements. The key activities involved in vendor visits include: Throughout the vendor visits, Technical Pvt. Ltd. will maintain open communication with the vendor, address any concerns or non-conformances promptly, and document all observations and actions taken. We realize that it is crucial to make effective vendor visits to help mitigate risks, ensure compliance with project requirements, and facilitate timely delivery of high-quality equipment for successful project execution. ➣ Ensure Design Code Compliance : Review the fabrication processes and procedures to verify compliance with the applicable design codes, such as ASME, API, or project-specific codes. Verify that the fabrication methods, material selection, and welding techniques adhere to the specified code requirements. ➣ Ensure Conformity Assessment to Project/Client Specifications : Conduct a thorough review of the fabrication activities to ensure conformity with the project's technical specifications and client requirements. Assess compliance with dimensional tolerances, material specifications, and any specific design requirements outlined in the project documentation. ➣ Review Quality Procedures and Welding Procedures: Evaluate the quality control procedures implemented by the vendor, including inspection and testing plans, non-destructive testing (NDT) methods, and acceptance criteria. Review the welding procedures, welder qualifications, and weld quality control measures to ensure compliance with project standards. ➣ Review Material Certificate Compliance: Verify that the materials used in fabrication are in-line with the specified material grades and compositions. Review the material certificates and test reports provided by the vendor to ensure traceability and compliance with project requirements. ➣ Witness Critical Stages as per Inspection Test Plan: Attend and witness critical fabrication stages, such as material cutting, fit-up, welding, heat treatment, and NDT, as specified in the inspection test plan (ITP). Document and report any non-conformances or deviations observed during these critical stages. ➣ Anticipate Slippages and Bottlenecks and Recommend Remedial Actions: Monitor the fabrication progress and identify potential slippages or bottlenecks that may impact the project schedule. Collaborate with the vendor to develop and implement remedial actions, such as resource allocation, process optimization, or temporary design modifications, to ensure smooth progress. ➣ Review of Final QA/QC Dossier Before Release for Shipment: Conduct a comprehensive review of the final quality assurance/quality control (QA/QC) dossier prepared by the vendor. Verify that all required documentation, such as material certificates, NDT reports, inspection records, and as-built drawings, are complete and accurate. Ensure that the QA/QC dossier meets the project's documentation requirements before approving the release for shipment.
- Separation Skid Package
9739a41e-8bc1-42d5-a27e-b764d21efa1f Back Separation Skid Package Separation modular process skids are prefabricated and self-contained units designed for separating multiple phases or components from process streams in various industries, such as oil and gas, petrochemical, and chemical processing. These skids integrate various separation technologies into a compact and modular package, offering flexibility, ease of installation, and efficient separation processes. ➣ Separation modular process skids typically include the following key components: ➣ Separation vessels: Depending on the application, different types of separation vessels may be incorporated, such as: ➣ Two-phase or three-phase separators for separating gas, oil/condensate, and water ➣ Filter separators for removing solid particles or liquid droplets Coalescers or separators for breaking emulsions and separating immiscible liquids Project – Three Phase Separator Skid Location - Germany A three-phase separator skid is a compact and modular processing unit designed to separate a multiphase fluid stream (typically a well stream or production stream) into its gas, liquid hydrocarbon (oil or condensate), and water components. This separation process is crucial in oil and gas production operations, as it enables the efficient handling and processing of each phase separately. The three-phase separator skid typically consists of the following main components: ➣ Separator vessel: The primary component of the skid is the separator vessel, which is a horizontally or vertically oriented pressure vessel. This vessel is designed to separate the incoming multiphase fluid stream into its gas, liquid hydrocarbon, and water phases based on the differences in their densities and gravitational forces. ➣ Inlet devices: The separator skid includes inlet devices, such as a choke valve or a flow control valve, to regulate the flow of the incoming multiphase fluid stream into the separator vessel. ➣ Mist extractor: A mist extractor, often in the form of a specialized demisting pad or vane pack, is installed inside the separator vessel to remove any entrained liquid droplets from the gas phase, ensuring a cleaner gas stream. ➣ Level control system: A level control system, typically consisting of level sensors and control valves, is employed to maintain the desired liquid levels within the separator vessel for optimal separation performance. ➣ Outlet connections: The separator skid has separate outlet connections or nozzles for the gas, liquid hydrocarbon, and water phases, allowing each phase to be directed to its respective downstream processing or handling facility. ➣ Instrumentation and controls: The skid is equipped with various instrumentation, such as pressure gauges, temperature sensors, and flow meters, as well as a control system to monitor and regulate the separation process. ➣ Skid structure : The entire assembly is mounted on a skid or base, which provides a compact and transportable solution for easy installation and relocation. Three-phase separator skids are widely used in upstream oil and gas operations, particularly in offshore platforms, onshore production facilities, and well-testing operations. They play a crucial role in separating the well stream into its components, enabling efficient handling, transportation, and further processing of each phase according to the specific requirements of the production facility. These skids offer the advantages of modular design, compact footprint, and ease of installation, making them a versatile and cost-effective solution for various oil and gas production scenarios. Separation modular process skids are widely used in various applications, including: • Oil and gas production facilities for separating well streams into gas, oil/condensate, and water. • Natural gas processing plants for separating natural gas from liquids and removing contaminants. • Refinery and petrochemical processes for separating product streams or removing impurities. • Chemical processing plants for separating reactants, products, and byproducts. • Industrial wastewater treatment for separating oils, solids, and other contaminants. The specific configuration and components of a separation modular process skid are tailored to the specific application, process conditions, and separation requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable separation performance.












