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At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Modular process skid modular skid modular skid package skid mounted package process skid skid filtration skid multiport valve skid produced water treatment modular skid early production facility pipe stress analysis plant piping piping design pressure vessel finite element analysis FEA static equipment design piping 3-d model piping isometrics PV elite flow metering process skid fitness for service modular process skid package oil and gas crude oil treatment hydro cyclone piping flexibility analysis pipe flexibility modular process skid 3D model storage tank design pressure container modular skid fabrication detail engineering design detailed engineering design a pressure vessel compression vessel flexibility analysis of piping systems mechanical vessel modular process skid design modular skid design pipe flexibility analysis piping analysis piping stress analysis engineer pressure tanker pressure vessel pressure skid module fabrication stress analysis of piping systems the pressure vessel tubing stress analysis

b61b29b0-a0f5-4990-b5c7-20fa6e073d00 Back PIPE STRESS ANALYSIS Pipe stress analysis is a critical aspect of piping design, ensuring that the piping systems can withstand various loads and stresses without failure or excessive deformation. At Technitas Pvt. Ltd. we understand the importance of EPC client report formats and project specified loading combinations which form the basis of our analysis to consider factors such as thermal expansion, weight loads, pressure loads, wind and seismic loads, and other imposed loads. Upon completing the stress analysis, a comprehensive report is generated, we ensure that the pipe stress analysis process involves close collaboration between piping stress engineers, piping designers, and other disciplines to ensure that the piping systems are designed to withstand all anticipated loads and stresses while adhering to applicable codes, standards, and project specifications. ➣ Process Piping – Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.3 – PROCESS PIPING ➣ Metallic or Non-Metallic Process Piping- The type of piping material, whether metallic (e.g., carbon steel, stainless steel, alloys) or non-metallic (e.g., plastic, fiberglass-reinforced plastic, rubber), plays a crucial role in the stress analysis. Different materials have varying properties, such as thermal expansion coefficients, allowable stresses, and temperature limits, which must be considered. ➣ Cladded or Non-Cladded Process Piping - Cladding is a process where a corrosion-resistant material (e.g., stainless steel) is metallurgically bonded to a base material (e.g., carbon steel). Cladded piping requires special considerations in stress analysis due to the different material properties of the cladding and the base material. ➣ Vacuum jacketed piping is a specialized piping system used in applications where highly efficient insulation is required, such as in cryogenic processes, liquefied gas handling, or low-temperature applications ➣ Pipelines - For long-distance pipelines, the stress analysis must account for factors like terrain profile, soil conditions, temperature variations, and potential ground movements or settlements. Specific codes and standards, such as ASME B31.4 and B31.8, are used for pipeline stress analysis. ➣ Slurry Piping - Pipe stress analysis of these lines can be designed as per specified codes and standards such as ASME B31.11 – Slurry Transportation Piping Systems.

At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. Modular Process Skid Multiport valve skid Read More 3d model 3d designs 3 d design 3 d model 3 d models pressure vessel 3d objects 3d print design solid model modular process skid piping stress analysis detailed engineering 3d assets 3d model design 3d model sites 3d model websites pressure reactor pressure reactor vessel modular skids piping stress engineer 3d model of pipe stresses pipework stress analysis refinery vessel About us At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Kavya Technitas Pvt. Ltd. was established in the year 2009 by our Founder and CEO Mr. Mohit Bakshi, with over 35 years of experience in Abu Dhabi and Dubai - UAE wherein, he had progressive work experience in the execution of mega projects both onshore and offshore. Our company President, - RPE Ontario (registered Professional engineer) based in CANADA has been mentoring our team with his expertise and guidance. With our specialization in Skid mounted packages / Modular process skids for over 15 years, Technitas has a diversified portfolio by delivering design and detail engineering services under one roof and catering to the design needs of various market segments including: - 1) Oil & Gas 2) Petrochemical 3) Environmental & Waste treatment 4) Pharmaceutical 5) Chemical industries and other market segments Service Brochure Download Brochure Certification & License Our Achievements 15+ Years 20+ Services 150+ Projects 7+ Countries Client Feedback Mr V. Garg - General Manager "We are very much satisfied with Technitas for professional engineering services rendered to us for our ongoing projects.. Its mainly seamless coordination, knowledge & commitment of Technitas, which encourage us to choose them repeatedly over other similar players. We are proud to associate with Technitas for all our engineering needs." UAE

026d1657-810b-4b88-96a0-97b3eb23fcfd Back Multiport Selector Manifold Valve skid A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.

01ae63d0-39e9-4bda-8cc6-e730983d2b5b Back Early Production Facility

90576826-3492-48c4-b848-b8c4b6c7ebcb Back 3-D MODELLING AND CAD Technitas Pvt. Ltd. create virtual 3D models of the entire plant/facility by leveraging intelligent drawing and database connectivity software, We ensure accurate and consistent data management, efficient collaboration across disciplines, and automated generation of key deliverables, such as isometric drawings and bills of materials. This approach reduces manual effort, minimizes errors, and facilitates a more streamlined design process for small and medium-sized projects. Modular process skids, Plants and units can be modelled using intelligent drawing and database connectivity software, covering various aspects such as piping, structural steel, equipment, process and instrumentation diagrams, automatic generation of isometrics and bill of materials, clash-free layout and routing, technical specification preparation, and the utilization of 3D models for generating 2D piping general arrangement drawings and piping isometric drawings. ➣ Piping: The software allows for the creation of intelligent 3D piping models, incorporating specifications such as pipe sizes, materials, and component details. These models are connected to a centralized database, ensuring data consistency and enabling automatic updates throughout the design process. ➣ Structural Steel: The software facilitates the design of structural steel elements, such as beams, columns, and bracing, using intelligent 3D modelling tools. These models can be integrated with the piping and equipment models, ensuring proper coordination and identification of potential clashes or interferences. ➣ Equipment: The software supports the modelling of various types of equipment, including vessels, tanks, columns, and heat exchangers. These equipment models can be imported or created within the software, and their connections to piping and structural elements can be established. ➣ Process and Instrumentation Diagram (P&ID) : The software allows for the creation of intelligent P&IDs, which are linked to the 3D models and database. Changes made to the P&ID are automatically reflected in the 3D models, and vice versa, ensuring consistency throughout the design process. ➣ Automatic Generation of Isometrics and Bill of Materials: One of the key advantages of intelligent drawing and database connectivity software is the ability to automatically generate piping isometric drawings and bill of materials (BOM) directly from the 3D piping models. This automation significantly reduces manual effort and minimizes the potential for errors. ➣ Clash-Free Layout and Routing: The software includes powerful clash detection and resolution tools, enabling designers to identify and resolve potential clashes between piping, structural steel, and equipment models. This ensures a clash-free layout and routing, reducing rework and facilitating smoother construction and installation processes. ➣ Technical Specification Preparation: The software can be integrated with technical specification preparation tools, allowing designers to generate comprehensive technical specifications based on the project requirements and the 3D models. These specifications can include materials, dimensions, codes and standards, and other relevant information. ➣ 2D Piping General Arrangement Drawing Generation: The 3D models created within the software can be utilized to generate 2D piping general arrangement drawings. These drawings provide a top-down view of the piping layout, equipment locations, and other important details, serving as a reference for construction and installation activities. ➣ Piping Isometric Drawing Generation: In addition to automatic isometric generation from the 3D piping models, the software also provides tools for generating detailed piping isometric drawings. These drawings are essential for fabrication and installation, showing accurate dimensions, orientations, and locations of all piping components, including pipes, fittings, valves, and supports.

3cf4f625-0fdd-4ca7-97a8-2d5bb7e6a620 Back PROCUREMENT SUPPORT At Technitas Pvt. Ltd. we perceive that Procurement Engineering Support plays a vital role in bridging the gap between engineering design and procurement activities, facilitating effective communication, and ensuring that the procured items align with the project's technical specifications and requirements. Our activities on Procurement engineering support involve: - ➣ During the initial stages of the project we carry out Estimation engineering involving the process of accurately estimating the costs, resources, and timelines associated with engineering projects. ➣ Preparation of Pre-bid Weight Estimation Sheet : A pre-bid weight estimation sheet is prepared to estimate the approximate weights of various equipment, piping, structural steel, and other materials required for the project. This estimation is based on preliminary design information, equipment specifications, and historical data from similar projects. The weight estimation sheet serves as a basis for logistics planning, transportation arrangements, and lifting/handling equipment requirements during the construction phase. ➣ Preparation of Valve Datasheets : These datasheets typically include information such as valve type, size, material of construction, pressure and temperature ratings, end connections, actuator requirements, and any special design conditions. ➣ Preparation of Mechanical Datasheets : Mechanical datasheets are prepared for various mechanical equipment, such as pumps, compressors, heat exchangers, vessels, and tanks. ➣ Preparation of Instrument Datasheets : Instrument datasheets are developed for various instrumentation and control devices used in the project, such as flow meters, pressure transmitters, temperature sensors, and control valves. ➣ Preparation of Material Requisition Documentation : The material requisition documentation serves as the basis for issuing requests for quotations (RFQs) or requests for proposals (RFPs) to potential suppliers and vendors. ➣ Preparing technical specifications and scope of work documents (SOW), requests for quotations (RFQs), and bid packages for suppliers and vendors. ➣ Identifying and evaluating potential subcontractors and service providers for various project scopes. ➣ Evaluating and selecting qualified subcontractors based on technical expertise, experience, pricing, and schedule compliance. ➣ Utilizing historical data , industry benchmarks, and cost databases to establish accurate cost estimates. ➣ Conducting value engineering and cost optimization studies to identify potential cost savings opportunities.

99ce2145-f6b5-4472-bc0b-7ba8460df407 Back STRUCTURAL DESIGN Structural design for skid frames is an important aspect in the oil and gas, petrochemical, and process industries. Skid frames are typically used to support and integrate multiple pieces of equipment, piping, and instrumentation into a modular unit, facilitating transportation, installation, and maintenance. Technitas Pvt. Ltd. ensure that the structural design of skid frames involve seamless collaboration between structural engineers, equipment vendors, piping designers, and other disciplines to ensure a safe, robust, and practical design that meets the project requirements and facilitates efficient transportation, installation, and operation. At Technitas Pvt. Ltd. we consider all the key steps involved in structural design for skid frames including: ➣ Design Codes and Standards: The structural design of skid frames is typically governed by relevant design codes and standards, such as ASCE/SEI 7-10 (Minimum Design Loads for Buildings and Other Structures) , AWS D1.1 (Structural Welding Code - Steel), and local building codes or project-specific requirements. ➣ Load Identification and Calculation: Identify and calculate the various loads that the skid frame will be subjected to, including the weight of equipment, piping, and other components, as well as operational loads (e.g., wind, seismic, thermal expansion, and process loads). Consider both static and dynamic loads, as well as transportation and lifting loads during the handling and installation phases. ➣ Structural Modelling and Analysis: Apply the calculated loads to the structural model and perform static and dynamic analyses to determine stresses, deformations, and support reactions. Analyse the skid frame for different loading scenarios, including transportation, installation, and operational conditions. ➣ Member Sizing and Design: Based on the analysis results, we size the structural members (beams, columns, bracing, and base frames) to meet the design code requirements for strength, deflection, and stability. We optimize the member sizes to balance strength, weight, and cost considerations. Later, we design appropriate connections (welded or bolted) between structural members, ensuring adequate load transfer and compliance with design codes. ➣ Support and Anchorage Design: We design the support system for the skid frame, considering the weight distribution, anchor bolt locations, and foundation requirements. Calculate the required anchor bolt sizes, embedment depths, and spacing based on the applied loads and foundation conditions. We coordinate with civil/structural engineers for foundation design and anchoring details. All civil scope is typically excluded at our end. ➣ Lifting and Transportation Design: After obtaining the COG, we eventually design the lifting lugs, spreader beams, or other lifting arrangements to facilitate safe transportation and installation of the skid frame. Perform lifting analyses to determine the appropriate lifting points, sling configurations, and lifting equipment requirements. Consider transportation constraints, such as clearances, weight limitations, and tie-down requirements, during the design process. ➣ Structural Detailing and Drawings: We prepare detailed fabrication drawings, including structural member dimensions, connection details, anchor bolt layouts, and any special instructions or requirements. Incorporate vendor information, equipment mounting details, and interface points into the structural drawings. Review and Approval: We ensure that we reduce the client review cycle time to obtain necessary approvals from relevant authorities or certifying bodies.

8887d33b-226b-498a-b6ab-583c1d7226ad Back FEA AND CFD Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are powerful numerical simulation techniques widely used in engineering design and analysis. FEA is a computational method used to analyse and predict the behaviour of structures, components, and systems under various loading conditions and physical effects. It is particularly useful for evaluating stresses, deformations, vibrations, and thermal effects in complex geometries. FEA is widely used in industries like Oil & Gas, Petrochemical, Aerospace and Automobile typically for designing and optimizing components, evaluating structural integrity, and predicting failure modes. Computational Fluid Dynamics (CFD): CFD is a numerical simulation technique used to analyse and predict fluid flow, heat transfer, and related phenomena in complex geometries. It is extensively used in various engineering applications, including aerodynamics, hydrodynamics, chemical processes, and HVAC systems. CFD is used in various industries, including aerospace (aircraft and rocket design), automotive (aerodynamics and thermal management), chemical and process engineering (reactor design, mixing, and separation), and building design (HVAC and ventilation systems). Both FEA and CFD rely on powerful computational resources and advanced software packages. These techniques allow engineers and designers to evaluate design alternatives, optimize performance, and gain insights into complex physical phenomena, reducing the need for expensive and time-consuming physical prototyping and testing. It's important to note that while FEA and CFD provide valuable insights, they should be used in conjunction with experimental data and validation, as well as engineering judgment and experience, to ensure accurate and reliable results.

dca0b7c7-13df-48c8-a961-ea09fadf230b Back ELECTRICAL AND INSTRUMENTATION Technitas Pvt. Ltd. specialize in the design and detail engineering of Modular process skids wherein most cases our E&I (Electrical and instrumentation) scope is typically inclusive up-to the battery limit of the modular process skid, in these scenarios the set of drawings, diagrams, and associated documents essential for the proper design of instrumentation and electrical systems include:- ➣ Junction box detailed drawings which would typically include the complete design and fabrication details for the junction boxes used in the instrumentation and electrical systems. These drawings include dimensions, materials of construction, entry/exit points for cables, and any specific requirements or certifications needed (e.g., hazardous area classifications). The Bill of Quantities (BOQ) lists all the components required for the junction boxes, such as enclosures, terminals, glands, and accessories, along with their quantities and specifications. ➣ Junction Box Wiring Diagram : Junction box wiring diagrams illustrate the interconnections between the incoming and outgoing cables within each junction box. These diagrams show the cable terminations, terminal numbers, and any internal wiring required. They serve as a reference for the installation and termination of cables within the junction boxes. ➣ Instrument Cable Schedule with BOQ : The instrument cable schedule is a document that lists all the instrument cables used in the project, including their unique cable numbers, cable types, lengths, and termination points. The BOQ associated with the cable schedule provides the quantities and specifications for each type of cable required, facilitating procurement and material planning. ➣ Instrument and Junction Box Location Drawing : Our drawing would typically include the physical locations of all the instruments and junction boxes within the plant or facility. It helps in visualizing the cable routing and identifying potential obstacles or constraints during installation. The drawing may also include details like cable tray routes, equipment locations, and other relevant information. ➣ Instrument Hook-up Diagram with BOQ : The instrument hook-up diagram would illustrate the connection between instruments, junction boxes, and control systems or panels. It will typically depict the cable routings, cable numbers, and termination points for each instrument signal or loop. The associated BOQ lists all the required components, such as cables, cable glands, terminals, and any specialized hardware or accessories. ➣ Instrument Loop Wiring Diagram : Instrument loop wiring diagrams provide detailed wiring information for each instrument loop or signal circuit. They show the interconnections between instruments, junction boxes, marshalling cabinets, and control systems, including cable numbers and terminal designations. These diagrams are essential for the installation, termination, and troubleshooting of instrument loops. ➣ Instrument Pneumatic Connection Diagram with BOQ : For pneumatic instrumentation systems, the pneumatic connection diagram depicts the routing and connections of pneumatic tubing or piping between instruments, control valves, and air supply systems. It includes details like tubing sizes, materials, and any specialized fittings or components required. The associated BOQ lists the quantities and specifications for the pneumatic tubing, fittings, and related components. ➣ Instrument Logic Diagram : Instrument logic diagrams illustrate the logical relationships and interactions between various instruments and control systems. They show the signal flow, interlocks, permissive conditions, and control logic using standardized symbols and notations. These diagrams are crucial for understanding the overall control philosophy and troubleshooting control system issues. ➣ Instrument Cable Tray Layout with BOQ: The instrument cable tray layout drawing shows the routing and arrangement of cable trays used for instrument and electrical cables within the plant or facility. It includes details like cable tray sizes, elevations, and any necessary supports or fittings. The associated BOQ provides the quantities and specifications for the cable trays, supports, fittings, and any other required components. At Technitas Pvt. Ltd. we firmly believe that Automation and Controls are critical components in modern industrial facilities, enabling efficient process monitoring, control, and optimization. Here's an overview of various aspects of engineering services offered by us related to electrical and instrumentation automation and controls. Electrical and instrumentation automation and controls require a multidisciplinary approach, involving expertise in electrical engineering, instrumentation, control systems, and process engineering. Effective design, implementation, and integration of these systems are crucial for achieving safe, reliable, and efficient operation of industrial facilities.

b937c31b-d473-4560-b41a-8c6fcd23ac68 Back Filtration Skid Package FILTERATION MODULAR PROCESS SKIDS Filtration modular process skids are compact and self-contained units designed for various filtration processes in the oil and gas, chemical, and other industries. These skids integrate multiple components and equipment required for filtration operations into a single modular package, providing a flexible and efficient solution for process applications. Filtration modular process skids typically consist of the following main components: ➣ Filter vessels: Depending on the filtration process and application, different types of filter vessels may be included, such as cartridge filters, bag filters, multimedia filters, or pressure leaf filters. ➣ Pumps: The skid incorporates pumps to circulate and transfer the process fluids through the filtration system. Common pump types used include centrifugal pumps, positive displacement pumps, or specialized pumps for handling specific fluid characteristics. ➣ Piping and valves: A network of piping and valves is integrated into the skid to direct the flow of fluids between different components and allow for proper isolation, control, and maintenance. ➣ Instrumentation and controls: Various instrumentation, such as flow meters, pressure gauges, and level indicators, are included to monitor and control the filtration process. The skid may also have a local control panel or be integrated with a larger plant control system. ➣ Ancillary equipment: Depending on the application, additional equipment may be included, such as backwash systems, air blowers, chemical dosing systems, or sludge handling systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which allows for easy transportation, installation, and relocation. Filtration modular process skids offer several advantages over traditional, field-erected filtration systems: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Flexibility: The modular nature of the skids allows for easy modification, expansion, or reconfiguration to accommodate changing process requirements or future upgrades. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Filtration modular process skids are widely used in various applications, including: • Produced water treatment in oil and gas production facilities • Process water treatment in refineries and petrochemical plants • Industrial wastewater treatment • Pretreatment for reverse osmosis or other membrane processes • Solid-liquid separation in mining and mineral processing operations The specific configuration and components of a filtration modular process skid are tailored to the specific application, fluid characteristics, and treatment requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable filtration performance. REMOVING IMPURITIES FROM NATURAL GAS WITH AMINE FILTRATION An amine filtration skid is a modular and transportable equipment used in the oil and gas industry for the removal of hydrogen sulfide (H2S) and carbon dioxide (CO2) from natural gas or other gas streams. It typically consists of the following main components: Amine Filtration Skid – Germany Amine Contactor: This is a vertical column or vessel where the gas stream is brought into contact with a liquid amine solution, typically an aqueous solution of monoethanolamine (MEA), diethanolamine (DEA), or methyldiethanolamine (MDEA). The amine solution selectively absorbs H2S and CO2 from the gas stream. Amine Regenerator: This is another column or vessel where the rich amine solution (containing absorbed H2S and CO2) is heated to release the absorbed gases. The regenerated lean amine solution is then recycled back to the amine contactor. Amine Circulation Pumps: These pumps are used to circulate the amine solution between the contactor and regenerator. Heat Exchanger: A heat exchanger is used to transfer heat from the hot, regenerated lean amine solution to the rich amine solution before it enters the regenerator, improving the overall energy efficiency of the process. Filters and Separators: Various filters and separators are included to remove any solid particles, liquid hydrocarbons, or other contaminants from the gas stream and amine solution. Instrumentation and Control Systems: The skid is equipped with instrumentation and control systems to monitor and regulate the process parameters, such as temperature, pressure, flow rates, and amine solution concentrations. The amine filtration skid is designed to be compact, modular, and portable, allowing it to be easily transported and installed at various oil and gas production sites or processing facilities. It is typically used as a pre-treatment step before other gas processing operations, such as dehydration or liquefaction, to ensure that the gas stream meets the required specifications for downstream processes or transportation. NUT SHELL FILTER AND HYDRO-CYCLONE FILTER SKID PRODUCED WATER Nut shell filter and hydro-cyclone filter skids are commonly used in the treatment of produced water in the oil and gas industry. These skids are designed to remove solid particles and other contaminants from the produced water stream. Here's an overview of each component: Nut Shell Filter Skid: Nut shell filters, also known as walnut shell filters or pecan shell filters, are a type of granular media filter that uses crushed nut shells as the filter media. The nut shell filter skid typically consists of the following components: a. Filter vessel: A pressure vessel containing the nut shell media bed. b. Influent and effluent connections: Piping connections for the untreated and treated water streams. c. Backwash system: A system for periodically backwashing the filter to remove accumulated solids and maintain filter performance. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Nut shell filters are effective in removing suspended solids, including sand, silt, and other insoluble particles, from produced water. They are commonly used as a pre-treatment step before other treatment processes, such as desalination or water injection. Hydro-cyclone Filter Skid: Hydro-cyclone filters are centrifugal separation devices that use centrifugal force to remove solid particles from the fluid stream. A hydro-cyclone filter skid typically includes: a. Hydro-cyclone vessel(s): Conical vessels where the centrifugal separation occurs. b. Inlet and outlet connections: Piping connections for the untreated and treated water streams, as well as connections for the underflow (concentrated solids). c. Pumps: Pumps to provide the necessary pressure and flow for the hydro-cyclone operation. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Hydro-cyclone filters are effective in removing coarse and dense solid particles, such as sand, from produced water. They are often used as a pre-treatment step before other filtration or treatment processes, as they can handle high solids loading and reduce the burden on downstream equipment. Both nut shell filter and hydro-cyclone filter skids are designed for modular and skid-mounted installation, making them easily transportable and suitable for various produced water treatment facilities. They can be used in combination with other treatment processes, such as coagulation, dissolved air flotation, or membrane filtration, to achieve the desired level of produced water treatment. The selection and configuration of these skids depend on factors such as the characteristics of the produced water, the required effluent quality, and the overall treatment process design. Proper operation and maintenance of these skids are crucial for ensuring efficient and reliable produced water treatment.

Back DESIGN & DETAIL ENGINEERING SERVICES Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, Back DESIGN & DETAIL ENGINEERING SERVICES Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, modular process skids, and onshore/offshore units serving our clients all across the globe and helping them achieve their EPC / End-client design requirements. We provide computer-aided design analysis and 3D model and 2D drawing-drafting services for carrying out the design and detail engineering of all types of modular process skid packages including industrial plants and units. Our analysis is based on relevant design codes and standards using licensed software tools We create the 3D model of all components including Equipment, Pumps, Piping, Control Valves, Structure Electrical, Instrumentation, and other auxiliaries to be mounted onto the modular skid package or inside the refinery/plant to ensure clash-free detection and maintenance accessibility. The Piping isometrics and skid frameworks are extracted from the 3D model. At Technitas Pvt. Ltd. we ensure that our piping is well designed and safe for operation yet economically optimized, by carrying out Piping stress analysis and mark-up of pipe support on piping isometrics and point load structural analysis we ensure that there is seamless integration between piping and structural leads to ensure all loading combinations have been considered during Modular process skid design. Structural analysis of the skid base-frame, top-frame, access platforms/ladders, and pipe supports are also performed by us considering live, dead, and occasional load combinations. Lifting and transportation analysis are also performed after performing COG calculations. Foundation design is typically limited to the location, quantity, and size of the anchor bolts. Drawings are the language of the shop floor! – we truly believe our documentation and drawing layouts are clean and accurate to reduce revision cycle time during client review and to ensure that our drawings adequately incorporate the design details calculated by our design team to interface with the shop floor. We also provide design support for Automation and controls to ensure the accurate functioning and monitoring of Modular skid-mounted packages. On behalf of our client, we prepare instrument and control valve datasheets and technical documents for RFQs (Request for Quotation) to obtain quotations from respective vendors. We support our clientele during technical review stages to enable the proper selection of key vendors that adhere to client requirements and project needs. Over the years we have served various market segments including: PRODUCED WATER TREATMENT FACILITY– MODULAR SKID DESIGN A produced water treatment facility in the oil and gas industry is designed to treat and manage the water that is co-produced along with hydrocarbons (oil and gas) during production operations. This water, commonly referred to as produced water or formation water, can contain various contaminants, such as dissolved salts, suspended solids, oil and grease, and other organic and inorganic compounds. Proper treatment of produced water is essential for environmental protection, regulatory compliance, and potential reuse or disposal. Produced water treatment plant - Algeria The specific configuration and treatment processes employed in a produced water treatment facility depend on various factors, including the characteristics of the produced water, regulatory requirements, intended use or disposal method, and economic considerations. Proper treatment of produced water is crucial for minimizing environmental impacts, conserving water resources, and ensuring sustainable oil and gas production operations. A typical produced water treatment facility in the oil and gas industry may include the following components and processes: Inlet facilities: These include equipment such as separators, flow control valves, and surge tanks to receive and regulate the incoming produced water stream from the production wells or gathering systems. Primary treatment: This stage typically involves physical separation processes to remove free oil, solid particles, and larger suspended solids. Common methods include gravity separators, hydrocyclones, and corrugated plate interceptors. Secondary treatment: Depending on the water quality requirements and intended use or disposal method, secondary treatment processes may be employed. These can include: a. Dissolved gas removal (degassing) b. Filtration (e.g., multimedia filters, cartridge filters) c. Adsorption (e.g., activated carbon, organoclay) d. Chemical treatment (e.g., coagulation, flocculation, oxidation) e. Biological treatment (e.g., aerobic or anaerobic bioreactors for organic matter removal) Tertiary treatment: In some cases, advanced treatment processes may be required to meet stringent discharge or reuse standards. These can include a. Membrane processes (e.g., reverse osmosis, nanofiltration) b. Ion exchange c. Thermal processes (e.g., evaporation, crystallization) Disinfection: Disinfection processes, such as chlorination or ultraviolet (UV) radiation, may be employed to eliminate or reduce microbial contaminants in the treated water, especially if reuse is intended. Storage and disposal: Treated produced water may be stored in tanks or ponds for subsequent disposal, such as injection into disposal wells, discharge into surface water bodies (if permitted), or reuse for various purposes (e.g., Enhanced Oil Recovery (EOR), hydraulic fracturing, irrigation, or industrial applications). Residuals management: The facility includes systems for managing and disposing of solid and liquid residuals generated during the treatment processes, such as sludge, concentrated brines, or spent media. Instrumentation and control systems: Automated control systems, monitoring equipment, and instrumentation are utilized to ensure efficient and reliable operation of the treatment processes.