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- REGISTERED PROFESSIONAL ENGINEERING
Back REGISTERED PROFESSIONAL ENGINEERING In Canada and USA, engineers must be licensed or registered with the provincial or territorial engineering regulatory bodies to practice professional engineering and use the P.Eng. designation. Our Company President who is a Registered Professional engineer who offers a wide range of engineering services, through RLTech Canada including:- ➣ Registered Professional engineering services for vessels designed as per ASME SEC VIII DIV-1 & DIV- 2 Pressure Vessels ➣ Preparation / Review of UDS (User's design specification) ➣ ASME/ PED/ DOT-USA / Transport Canada – Vessels transporting dangerous/explosive material. ➣ Registration of designs and obtaining the Canadian Registration or Transport Canada Registration Numbers ➣ New Product Development, designing, building prototypes and testing them ➣ Application of finite element analysis for structural, fatigue analysis and thermal analysis ➣ Special Equipment for Cryogenic application. ➣ Special Equipment for Nuclear application ➣ FEA-CFD-Structural / Thermal and Fatigue Analysis ➣ Develop welding and brazing technologies for all metallic materials including exotic materials like the Titanium and its alloys., Inconel, Incoloys, Monels etc. d developing technology for joining dissimilar metals
- VENDOR VISITS
Back VENDOR VISITS At Technitas Pvt. Ltd. our objective is to synergize with our clients and adhere to their requirements including performing visits to their concerned sub-contractor or vendor parties either along with a client representative or on behalf of the client. Vendor visits during the fabrication of critical equipment are an essential part of quality assurance and project execution. These visits help ensure compliance with design codes, project specifications, and quality requirements. The key activities involved in vendor visits include: Throughout the vendor visits, Technical Pvt. Ltd. will maintain open communication with the vendor, address any concerns or non-conformances promptly, and document all observations and actions taken. We realize that it is crucial to make effective vendor visits to help mitigate risks, ensure compliance with project requirements, and facilitate timely delivery of high-quality equipment for successful project execution. ➣ Ensure Design Code Compliance : Review the fabrication processes and procedures to verify compliance with the applicable design codes, such as ASME, API, or project-specific codes. Verify that the fabrication methods, material selection, and welding techniques adhere to the specified code requirements. ➣ Ensure Conformity Assessment to Project/Client Specifications : Conduct a thorough review of the fabrication activities to ensure conformity with the project's technical specifications and client requirements. Assess compliance with dimensional tolerances, material specifications, and any specific design requirements outlined in the project documentation. ➣ Review Quality Procedures and Welding Procedures: Evaluate the quality control procedures implemented by the vendor, including inspection and testing plans, non-destructive testing (NDT) methods, and acceptance criteria. Review the welding procedures, welder qualifications, and weld quality control measures to ensure compliance with project standards. ➣ Review Material Certificate Compliance: Verify that the materials used in fabrication are in-line with the specified material grades and compositions. Review the material certificates and test reports provided by the vendor to ensure traceability and compliance with project requirements. ➣ Witness Critical Stages as per Inspection Test Plan: Attend and witness critical fabrication stages, such as material cutting, fit-up, welding, heat treatment, and NDT, as specified in the inspection test plan (ITP). Document and report any non-conformances or deviations observed during these critical stages. ➣ Anticipate Slippages and Bottlenecks and Recommend Remedial Actions: Monitor the fabrication progress and identify potential slippages or bottlenecks that may impact the project schedule. Collaborate with the vendor to develop and implement remedial actions, such as resource allocation, process optimization, or temporary design modifications, to ensure smooth progress. ➣ Review of Final QA/QC Dossier Before Release for Shipment: Conduct a comprehensive review of the final quality assurance/quality control (QA/QC) dossier prepared by the vendor. Verify that all required documentation, such as material certificates, NDT reports, inspection records, and as-built drawings, are complete and accurate. Ensure that the QA/QC dossier meets the project's documentation requirements before approving the release for shipment.
- STRUCTURAL DESIGN
Back STRUCTURAL DESIGN Structural design for skid frames is an important aspect in the oil and gas, petrochemical, and process industries. Skid frames are typically used to support and integrate multiple pieces of equipment, piping, and instrumentation into a modular unit, facilitating transportation, installation, and maintenance. Technitas Pvt. Ltd. ensure that the structural design of skid frames involve seamless collaboration between structural engineers, equipment vendors, piping designers, and other disciplines to ensure a safe, robust, and practical design that meets the project requirements and facilitates efficient transportation, installation, and operation. At Technitas Pvt. Ltd. we consider all the key steps involved in structural design for skid frames including: ➣ Design Codes and Standards: The structural design of skid frames is typically governed by relevant design codes and standards, such as ASCE/SEI 7-10 (Minimum Design Loads for Buildings and Other Structures) , AWS D1.1 (Structural Welding Code - Steel), and local building codes or project-specific requirements. ➣ Load Identification and Calculation: Identify and calculate the various loads that the skid frame will be subjected to, including the weight of equipment, piping, and other components, as well as operational loads (e.g., wind, seismic, thermal expansion, and process loads). Consider both static and dynamic loads, as well as transportation and lifting loads during the handling and installation phases. ➣ Structural Modelling and Analysis: Apply the calculated loads to the structural model and perform static and dynamic analyses to determine stresses, deformations, and support reactions. Analyse the skid frame for different loading scenarios, including transportation, installation, and operational conditions. ➣ Member Sizing and Design: Based on the analysis results, we size the structural members (beams, columns, bracing, and base frames) to meet the design code requirements for strength, deflection, and stability. We optimize the member sizes to balance strength, weight, and cost considerations. Later, we design appropriate connections (welded or bolted) between structural members, ensuring adequate load transfer and compliance with design codes. ➣ Support and Anchorage Design: We design the support system for the skid frame, considering the weight distribution, anchor bolt locations, and foundation requirements. Calculate the required anchor bolt sizes, embedment depths, and spacing based on the applied loads and foundation conditions. We coordinate with civil/structural engineers for foundation design and anchoring details. All civil scope is typically excluded at our end. ➣ Lifting and Transportation Design: After obtaining the COG, we eventually design the lifting lugs, spreader beams, or other lifting arrangements to facilitate safe transportation and installation of the skid frame. Perform lifting analyses to determine the appropriate lifting points, sling configurations, and lifting equipment requirements. Consider transportation constraints, such as clearances, weight limitations, and tie-down requirements, during the design process. ➣ Structural Detailing and Drawings: We prepare detailed fabrication drawings, including structural member dimensions, connection details, anchor bolt layouts, and any special instructions or requirements. Incorporate vendor information, equipment mounting details, and interface points into the structural drawings. Review and Approval: We ensure that we reduce the client review cycle time to obtain necessary approvals from relevant authorities or certifying bodies.
- PRE-BID ENGINEERING AND FEED
Back PRE-BID ENGINEERING AND FEED We can provide design support to your sales team during the tendering and preconception stages of the project while pre-bidding and estimation, where the level of detail depicted in the preliminary drawings and specific deliverables may vary depending on the project scope, complexity, and industry standards. Additionally, the design process often involves iterative reviews, calculations, and coordination among various engineering disciplines to ensure compliance with codes, standards, and project specifications. Our typical pre-bid engineering services are as enlisted below: - ➣ Preparation of Plot Plan - This would include a layout of the plant area, including the arrangement of major equipment, buildings, access roads, and other facilities. It considers factors like process flow, safety distances, future expansions, and site constraints. ➣ Preparation of PFD (Process Flow Diagram) - During the tendering/ pre-bidding stage the PFD would typically represent the overall process, showing the major equipment and the flow of materials through the process units. It serves as the basis for the more detailed P&ID. ➣ P&ID (Piping and Instrumentation Diagram) - During the feed or pre-bidding stage a preliminary P&ID is prepared, where the objective is to depict the interconnection of process equipment, piping, instrumentation, and control systems. ➣ 3D Model of the Facilities - Some of our clients prefer to create a primitive 3D model of the plant to include it as a part of their technical offer because it helps them visualize their plant/facility layout during the bidding stages. ➣ 2D Piping GA (General Arrangement) Drawing : The 2D Piping GA drawing is a top-down view of the piping layout, showing the major equipment locations and process piping layout and initial scheme. ➣ Equipment Pre-Bid Design : Before finalizing equipment purchases, pre-bid designs are prepared for major equipment like storage tanks, columns, heat exchangers, pressure vessels, and rectangular tanks. These designs include detailed specifications, dimensions, and requirements to obtain accurate quotes from vendors. ➣ Electrical and Instrumentation : This aspect involves designing the electrical power distribution system, control systems, instrumentation, and automation required for the plant. It includes selecting appropriate equipment, cable routing, control panel layouts, and integrating with the process control systems. ➣ Bill of Quantities (BOQ): The BOQ serves as the basis for cost estimation, procurement, and construction planning. In most cases the Bill of Quantities would typically include a detailed list of materials, equipment, and components required for the project. Separate BOQs may be prepared for different aspects, such as: Storage Tanks Columns Heat Exchangers Pressure Vessels Rectangular Tanks Piping and Pipe Supports Skid and Structural Access Platforms Electrical and Instrumentation
- TECHNITAS | ENGINEERING | Vadodara, Gujarat, India
Modular Process Skid Multiport valve skid Read More 3d model 3d designs 3 d design 3 d model 3 d models pressure vessel 3d objects 3d print design solid model modular process skid piping stress analysis detailed engineering 3d assets 3d model design 3d model sites 3d model websites pressure reactor pressure reactor vessel modular skids piping stress engineer 3d model of pipe stresses pipework stress analysis refinery vessel About us At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Kavya Technitas Pvt. Ltd. was established in the year 2009 by our Founder and CEO – Mr Mohit Bakshi who has over 35 years of experience in Abu Dhabi and Dubai - UAE wherein, he had progressive work experience in the execution of mega projects both onshore and offshore. Our company President, - RPE Ontario (registered Professional engineer) based in CANADA has been mentoring our team with his expertise and guidance. With our specialization in Skid mounted packages / Modular process skids for over 15 years, Technitas has a diversified portfolio by delivering design and detail engineering services under one roof and catering to the design needs of various market segments including: - 1) Oil & Gas 2) Petrochemical 3) Environmental & Waste treatment 4) Pharmaceutical 5) Chemical industries and other market segments Service Brochure Download Brochure Certification & License Our Achievements 15+ Years 20+ Services 150+ Projects 7+ Countries Client Feedback Mr V. Garg - General Manager "We are very much satisfied with Technitas for professional engineering services rendered to us for our ongoing projects.. Its mainly seamless coordination, knowledge & commitment of Technitas, which encourage us to choose them repeatedly over other similar players. We are proud to associate with Technitas for all our engineering needs." UAE
- Keywords | Kavya Technitas
Modular process skid modular skid modular skid package skid mounted package process skid skid filtration skid multiport valve skid produced water treatment modular skid early production facility pipe stress analysis plant piping piping design pressure vessel finite element analysis FEA static equipment design piping 3-d model piping isometrics PV elite flow metering process skid fitness for service modular process skid package oil and gas crude oil treatment hydro cyclone piping flexibility analysis pipe flexibility modular process skid 3D model storage tank design pressure container modular skid fabrication detail engineering design detailed engineering design a pressure vessel compression vessel flexibility analysis of piping systems mechanical vessel modular process skid design modular skid design pipe flexibility analysis piping analysis piping stress analysis engineer pressure tanker pressure vessel pressure skid module fabrication stress analysis of piping systems the pressure vessel tubing stress analysis
- Design And Detail Engineering Services
Back Design And Detail Engineering Services Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, modular process skids, and onshore/offshore units serving our clients all across the globe and helping them achieve their EPC / End-client design requirements. We provide computer-aided design analysis and 3D model and 2D drawing-drafting services for carrying out the design and detail engineering of all types of modular process skid packages including industrial plants and units. Our analysis is based on relevant design codes and standards using licensed software tools We create the 3D model of all components including Equipment, Pumps, Piping, Control Valves, Structure Electrical, Instrumentation, and other auxiliaries to be mounted onto the modular skid package or inside the refinery/plant to ensure clash-free detection and maintenance accessibility. The Piping isometrics and skid frameworks are extracted from the 3D model. At Technitas Pvt. Ltd. we ensure that our piping is well designed and safe for operation yet economically optimized, by carrying out Piping stress analysis and mark-up of pipe support on piping isometrics and point load structural analysis we ensure that there is seamless integration between piping and structural leads to ensure all loading combinations have been considered during Modular process skid design. Structural analysis of the skid base-frame, top-frame, access platforms/ladders, and pipe supports are also performed by us considering live, dead, and occasional load combinations. Lifting and transportation analysis are also performed after performing COG calculations. Foundation design is typically limited to the location, quantity, and size of the anchor bolts. Drawings are the language of the shop floor! – we truly believe our documentation and drawing layouts are clean and accurate to reduce revision cycle time during client review and to ensure that our drawings adequately incorporate the design details calculated by our design team to interface with the shop floor. We also provide design support for Automation and controls to ensure the accurate functioning and monitoring of Modular skid-mounted packages. On behalf of our client, we prepare instrument and control valve datasheets and technical documents for RFQs (Request for Quotation) to obtain quotations from respective vendors. We support our clientele during technical review stages to enable the proper selection of key vendors that adhere to client requirements and project needs. Over the years we have served various market segments including: PRODUCED WATER TREATMENT FACILITY– MODULAR SKID DESIGN A produced water treatment facility in the oil and gas industry is designed to treat and manage the water that is co-produced along with hydrocarbons (oil and gas) during production operations. This water, commonly referred to as produced water or formation water, can contain various contaminants, such as dissolved salts, suspended solids, oil and grease, and other organic and inorganic compounds. Proper treatment of produced water is essential for environmental protection, regulatory compliance, and potential reuse or disposal. Produced water treatment plant - Algeria The specific configuration and treatment processes employed in a produced water treatment facility depend on various factors, including the characteristics of the produced water, regulatory requirements, intended use or disposal method, and economic considerations. Proper treatment of produced water is crucial for minimizing environmental impacts, conserving water resources, and ensuring sustainable oil and gas production operations. A typical produced water treatment facility in the oil and gas industry may include the following components and processes: Inlet facilities: These include equipment such as separators, flow control valves, and surge tanks to receive and regulate the incoming produced water stream from the production wells or gathering systems. Primary treatment: This stage typically involves physical separation processes to remove free oil, solid particles, and larger suspended solids. Common methods include gravity separators, hydrocyclones, and corrugated plate interceptors. Secondary treatment: Depending on the water quality requirements and intended use or disposal method, secondary treatment processes may be employed. These can include: a. Dissolved gas removal (degassing) b. Filtration (e.g., multimedia filters, cartridge filters) c. Adsorption (e.g., activated carbon, organoclay) d. Chemical treatment (e.g., coagulation, flocculation, oxidation) e. Biological treatment (e.g., aerobic or anaerobic bioreactors for organic matter removal) Tertiary treatment: In some cases, advanced treatment processes may be required to meet stringent discharge or reuse standards. These can include: a. Membrane processes (e.g., reverse osmosis, nanofiltration) b. Ion exchange c. Thermal processes (e.g., evaporation, crystallization) Disinfection: Disinfection processes, such as chlorination or ultraviolet (UV) radiation, may be employed to eliminate or reduce microbial contaminants in the treated water, especially if reuse is intended. Storage and disposal: Treated produced water may be stored in tanks or ponds for subsequent disposal, such as injection into disposal wells, discharge into surface water bodies (if permitted), or reuse for various purposes (e.g., Enhanced Oil Recovery (EOR), hydraulic fracturing, irrigation, or industrial applications). Residuals management: The facility includes systems for managing and disposing of solid and liquid residuals generated during the treatment processes, such as sludge, concentrated brines, or spent media. Instrumentation and control systems : Automated control systems, monitoring equipment, and instrumentation are utilized to ensure efficient and reliable operation of the treatment processes.
- Glycol Dehydration Package
Back Glycol Dehydration Package A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.
- Early Production Facility
Back Early Production Facility
- Filtration Skid Package
Back Filtration Skid Package FILTERATION MODULAR PROCESS SKIDS Filtration modular process skids are compact and self-contained units designed for various filtration processes in the oil and gas, chemical, and other industries. These skids integrate multiple components and equipment required for filtration operations into a single modular package, providing a flexible and efficient solution for process applications. Filtration modular process skids typically consist of the following main components: ➣ Filter vessels: Depending on the filtration process and application, different types of filter vessels may be included, such as cartridge filters, bag filters, multimedia filters, or pressure leaf filters. ➣ Pumps: The skid incorporates pumps to circulate and transfer the process fluids through the filtration system. Common pump types used include centrifugal pumps, positive displacement pumps, or specialized pumps for handling specific fluid characteristics. ➣ Piping and valves: A network of piping and valves is integrated into the skid to direct the flow of fluids between different components and allow for proper isolation, control, and maintenance. ➣ Instrumentation and controls: Various instrumentation, such as flow meters, pressure gauges, and level indicators, are included to monitor and control the filtration process. The skid may also have a local control panel or be integrated with a larger plant control system. ➣ Ancillary equipment: Depending on the application, additional equipment may be included, such as backwash systems, air blowers, chemical dosing systems, or sludge handling systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which allows for easy transportation, installation, and relocation. Filtration modular process skids offer several advantages over traditional, field-erected filtration systems: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Flexibility: The modular nature of the skids allows for easy modification, expansion, or reconfiguration to accommodate changing process requirements or future upgrades. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Filtration modular process skids are widely used in various applications, including: • Produced water treatment in oil and gas production facilities • Process water treatment in refineries and petrochemical plants • Industrial wastewater treatment • Pretreatment for reverse osmosis or other membrane processes • Solid-liquid separation in mining and mineral processing operations The specific configuration and components of a filtration modular process skid are tailored to the specific application, fluid characteristics, and treatment requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable filtration performance. REMOVING IMPURITIES FROM NATURAL GAS WITH AMINE FILTRATION An amine filtration skid is a modular and transportable equipment used in the oil and gas industry for the removal of hydrogen sulfide (H2S) and carbon dioxide (CO2) from natural gas or other gas streams. It typically consists of the following main components: Amine Filtration Skid – Germany Amine Contactor: This is a vertical column or vessel where the gas stream is brought into contact with a liquid amine solution, typically an aqueous solution of monoethanolamine (MEA), diethanolamine (DEA), or methyldiethanolamine (MDEA). The amine solution selectively absorbs H2S and CO2 from the gas stream. Amine Regenerator: This is another column or vessel where the rich amine solution (containing absorbed H2S and CO2) is heated to release the absorbed gases. The regenerated lean amine solution is then recycled back to the amine contactor. Amine Circulation Pumps: These pumps are used to circulate the amine solution between the contactor and regenerator. Heat Exchanger: A heat exchanger is used to transfer heat from the hot, regenerated lean amine solution to the rich amine solution before it enters the regenerator, improving the overall energy efficiency of the process. Filters and Separators: Various filters and separators are included to remove any solid particles, liquid hydrocarbons, or other contaminants from the gas stream and amine solution. Instrumentation and Control Systems: The skid is equipped with instrumentation and control systems to monitor and regulate the process parameters, such as temperature, pressure, flow rates, and amine solution concentrations. The amine filtration skid is designed to be compact, modular, and portable, allowing it to be easily transported and installed at various oil and gas production sites or processing facilities. It is typically used as a pre-treatment step before other gas processing operations, such as dehydration or liquefaction, to ensure that the gas stream meets the required specifications for downstream processes or transportation. NUT SHELL FILTER AND HYDRO-CYCLONE FILTER SKID PRODUCED WATER Nut shell filter and hydro-cyclone filter skids are commonly used in the treatment of produced water in the oil and gas industry. These skids are designed to remove solid particles and other contaminants from the produced water stream. Here's an overview of each component: Nut Shell Filter Skid: Nut shell filters, also known as walnut shell filters or pecan shell filters, are a type of granular media filter that uses crushed nut shells as the filter media. The nut shell filter skid typically consists of the following components: a. Filter vessel: A pressure vessel containing the nut shell media bed. b. Influent and effluent connections: Piping connections for the untreated and treated water streams. c. Backwash system: A system for periodically backwashing the filter to remove accumulated solids and maintain filter performance. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Nut shell filters are effective in removing suspended solids, including sand, silt, and other insoluble particles, from produced water. They are commonly used as a pre-treatment step before other treatment processes, such as desalination or water injection. Hydro-cyclone Filter Skid: Hydro-cyclone filters are centrifugal separation devices that use centrifugal force to remove solid particles from the fluid stream. A hydro-cyclone filter skid typically includes: a. Hydro-cyclone vessel(s): Conical vessels where the centrifugal separation occurs. b. Inlet and outlet connections: Piping connections for the untreated and treated water streams, as well as connections for the underflow (concentrated solids). c. Pumps: Pumps to provide the necessary pressure and flow for the hydro-cyclone operation. d. Instrumentation and controls: Instruments for monitoring pressure, flow, and other parameters, along with controls for automated operation. Hydro-cyclone filters are effective in removing coarse and dense solid particles, such as sand, from produced water. They are often used as a pre-treatment step before other filtration or treatment processes, as they can handle high solids loading and reduce the burden on downstream equipment. Both nut shell filter and hydro-cyclone filter skids are designed for modular and skid-mounted installation, making them easily transportable and suitable for various produced water treatment facilities. They can be used in combination with other treatment processes, such as coagulation, dissolved air flotation, or membrane filtration, to achieve the desired level of produced water treatment. The selection and configuration of these skids depend on factors such as the characteristics of the produced water, the required effluent quality, and the overall treatment process design. Proper operation and maintenance of these skids are crucial for ensuring efficient and reliable produced water treatment.
- Fitness for Service
Back Fitness for Service Fitness for Service (FFS) is a quantitative engineering evaluation process used to assess the structural integrity and remaining service life of pressurized equipment, such as vessels, piping, and tanks, in the oil and gas, chemical, and power industries. The FFS assessment is typically performed when there is evidence of degradation, such as corrosion, cracking, dents, or other types of damage, that may compromise the equipment's ability to operate safely and reliably. The FFS assessment involves the following steps: 1) Data collection: Relevant information about the equipment, including design specifications, operating conditions, inspection data, and material properties, is gathered. 2) Flaw characterization: The type, size, and location of the detected flaws or defects are accurately characterized using non-destructive examination (NDE) techniques, such as ultrasonic testing, radiography, or visual inspection. 3) Stress analysis: The stresses acting on the defective area are calculated, taking into account the operating conditions, pressure, temperature, and other relevant factors. 4) Fracture mechanics analysis: Using fracture mechanics principles, the critical flaw size that could lead to failure is determined based on the material properties, stress levels, and defect characteristics. 5) Remaining life assessment : By comparing the actual flaw size with the critical flaw size, the remaining life or fitness for continued service of the equipment is estimated. 6) Remediation planning : Based on the FFS assessment results, appropriate remediation actions are recommended, such as repair, replacement, or continued monitoring with periodic inspections. The FFS assessment follows industry codes and standards, such as API 579 (Fitness-For-Service) or BS 7910 (Guide to Methods for Assessing the Acceptability of Flaws in Metallic Structures), which provide detailed methodologies and acceptance criteria for various types of flaws and equipment. The FFS assessment offers several advantages: ➣ Cost savings : By accurately evaluating the remaining life of defective equipment, unnecessary replacements or shutdowns can be avoided, resulting in significant cost savings. ➣ Safety : FFS assessments help ensure the continued safe operation of equipment by identifying and mitigating potential failure risks. ➣ Extended service life : If the FFS assessment indicates that the equipment can continue to operate safely with the existing flaws, its service life can be extended, maximizing the return on investment. ➣ Informed decision-making : The quantitative FFS assessment provides a robust technical basis for making informed decisions regarding equipment repair, replacement, or continued operation. FFS assessments are typically performed by qualified engineers or specialists with expertise in materials, stress analysis, fracture mechanics, and non-destructive examination. Accurate data collection, proper flaw characterization, and adherence to established codes and standards are critical for reliable FFS assessments.
- ELECTRICAL AND INSTRUMENTATION
Back ELECTRICAL AND INSTRUMENTATION Technitas Pvt. Ltd. specialize in the design and detail engineering of Modular process skids wherein most cases our E&I (Electrical and instrumentation) scope is typically inclusive up-to the battery limit of the modular process skid, in these scenarios the set of drawings, diagrams, and associated documents essential for the proper design of instrumentation and electrical systems include:- ➣ Junction box detailed drawings which would typically include the complete design and fabrication details for the junction boxes used in the instrumentation and electrical systems. These drawings include dimensions, materials of construction, entry/exit points for cables, and any specific requirements or certifications needed (e.g., hazardous area classifications). The Bill of Quantities (BOQ) lists all the components required for the junction boxes, such as enclosures, terminals, glands, and accessories, along with their quantities and specifications. ➣ Junction Box Wiring Diagram : Junction box wiring diagrams illustrate the interconnections between the incoming and outgoing cables within each junction box. These diagrams show the cable terminations, terminal numbers, and any internal wiring required. They serve as a reference for the installation and termination of cables within the junction boxes. ➣ Instrument Cable Schedule with BOQ : The instrument cable schedule is a document that lists all the instrument cables used in the project, including their unique cable numbers, cable types, lengths, and termination points. The BOQ associated with the cable schedule provides the quantities and specifications for each type of cable required, facilitating procurement and material planning. ➣ Instrument and Junction Box Location Drawing : Our drawing would typically include the physical locations of all the instruments and junction boxes within the plant or facility. It helps in visualizing the cable routing and identifying potential obstacles or constraints during installation. The drawing may also include details like cable tray routes, equipment locations, and other relevant information. ➣ Instrument Hook-up Diagram with BOQ : The instrument hook-up diagram would illustrate the connection between instruments, junction boxes, and control systems or panels. It will typically depict the cable routings, cable numbers, and termination points for each instrument signal or loop. The associated BOQ lists all the required components, such as cables, cable glands, terminals, and any specialized hardware or accessories. ➣ Instrument Loop Wiring Diagram : Instrument loop wiring diagrams provide detailed wiring information for each instrument loop or signal circuit. They show the interconnections between instruments, junction boxes, marshalling cabinets, and control systems, including cable numbers and terminal designations. These diagrams are essential for the installation, termination, and troubleshooting of instrument loops. ➣ Instrument Pneumatic Connection Diagram with BOQ : For pneumatic instrumentation systems, the pneumatic connection diagram depicts the routing and connections of pneumatic tubing or piping between instruments, control valves, and air supply systems. It includes details like tubing sizes, materials, and any specialized fittings or components required. The associated BOQ lists the quantities and specifications for the pneumatic tubing, fittings, and related components. ➣ Instrument Logic Diagram : Instrument logic diagrams illustrate the logical relationships and interactions between various instruments and control systems. They show the signal flow, interlocks, permissive conditions, and control logic using standardized symbols and notations. These diagrams are crucial for understanding the overall control philosophy and troubleshooting control system issues. ➣ Instrument Cable Tray Layout with BOQ: The instrument cable tray layout drawing shows the routing and arrangement of cable trays used for instrument and electrical cables within the plant or facility. It includes details like cable tray sizes, elevations, and any necessary supports or fittings. The associated BOQ provides the quantities and specifications for the cable trays, supports, fittings, and any other required components. At Technitas Pvt. Ltd. we firmly believe that Automation and Controls are critical components in modern industrial facilities, enabling efficient process monitoring, control, and optimization. Here's an overview of various aspects of engineering services offered by us related to electrical and instrumentation automation and controls. Electrical and instrumentation automation and controls require a multidisciplinary approach, involving expertise in electrical engineering, instrumentation, control systems, and process engineering. Effective design, implementation, and integration of these systems are crucial for achieving safe, reliable, and efficient operation of industrial facilities.