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- Flow Metering Skid
0ee1780c-d0c1-4e8e-8e6a-9b33ef4938a0 Back Flow Metering Skid A flow metering skid, also known as a Lease Automatic Custody Transfer (LACT) skid, are specialized metering and transfer systems used in the oil and gas industry to accurately measure and transfer custody of produced liquid hydrocarbons (oil or condensate) from the production site to the pipeline or transportation system. Project - LACT SKID Location – Venezuela, South America The LACT skid typically consists of the following main components: ➣ Separators: These vessels separate the incoming multiphase fluid stream (oil, gas, and water) into individual phases. Separators may include a two-phase or three-phase separator, depending on the requirements. ➣ Metering runs: The metering runs consist of a section of piping designed to provide accurate measurement of the liquid hydrocarbons. They typically include: • Meter prover: A calibrated section of piping used to verify the accuracy of the flow meter. • Flow meter: A device that measures the volumetric flow rate of the liquid hydrocarbons, such as a turbine meter, Coriolis meter, or positive displacement meter. • Strainers and filters: These components protect the flow meter from damage caused by solid particles or debris. ➣ Sample systems: Sample systems are used to obtain representative samples of the liquid hydrocarbons for quality analysis and custody transfer purposes. ➣ Instrumentation and control systems: The LACT skid is equipped with various instrumentation, such as pressure gauges, temperature sensors, and densitometers, as well as a control system to monitor and regulate the metering and custody transfer process. ➣ Valves and piping: Appropriate valves and piping are used to control the flow of fluids through the skid and facilitate maintenance and operations. ➣ Skid structure: The entire assembly is mounted on a skid or base, which provides a compact and transportable solution for easy installation and relocation. LACT skids ensure that the volume and quality of the liquid hydrocarbons are accurately measured and recorded, facilitating the proper allocation of production, royalty payments, and compliance with regulatory requirements. They are designed to meet industry standards and specifications for custody transfer operations, ensuring reliable and consistent measurements. These skids have been commonly used in various oil and gas production facilities, including onshore and offshore platforms, as well as in gathering and processing systems. They play a crucial role in the accurate accounting and transfer of produced hydrocarbons, enabling efficient and transparent transactions between producers, transporters, and buyers.
- Glycol Dehydration Package
bca0894b-b245-4c8c-9383-7bca2ab34a19 Back Glycol Dehydration Package A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.
- EARLY PRODUCTION FACILITY | Kavya Technitas
An Early Production Facility (EPF) in the oil and gas industry is a production facility designed to enable rapid production from a newly discovered crude oil production field. Back EARLY PRODUCTION FACILITY An Early Production Facility (EPF) in the oil and gas industry is a production facility designed to enable rapid production from a newly discovered crude oil production field. The modular nature of EPF process skids allows for easy transportation, rapid installation, and integration into the EPF layout. The specific combination and configuration of skids depend on the characteristics of the well fluids, production rates, and the desired level of processing required during the early production phase. Modular Process Skids: In an Early Production Facility (EPF) for the oil and gas industry, modular process skids are extensively utilized to provide a compact, prefabricated, and easily deployable solution for various processing operations. These modular skids are designed to handle the production and treatment of well fluids during the early stages of field development. Some common modular process skids found in an EPF include: ➣ Well testing skids: These skids are used for initial well testing and evaluation, incorporating equipment such as chokes, separators, and metering systems. They allow for controlled flow and separation of the well fluids, enabling accurate measurement of production rates and fluid properties. ➣ Separation skids: Separation skids incorporate two-phase or three-phase separators to separate the well stream into gas, oil/condensate, and water phases. Additional components like inlet heaters, mist extractors, and level control systems may be integrated into the skid. ➣ Stabilization skids: Stabilization skids are used to condition the produced oil or condensate by removing light hydrocarbon components and meeting transportation specifications. They may include components like heater treaters, flash tanks, and vapor recovery units. ➣ Dehydration skids: Dehydration skids, such as glycol dehydration skids, are used to remove water vapor from the gas stream, preventing hydrate formation and corrosion issues. They typically consist of a glycol contactor, regeneration system, and associated pumps and heat exchangers. ➣Metering and custody transfer skids (LACT skids): LACT (Lease Automatic Custody Transfer) skids are used for accurate measurement and custody transfer of the produced liquids (oil or condensate). They incorporate components like meter provers, flow meters, samplers, and instrumentation for precise volume and quality measurements. ➣ Produced water treatment skids: These skids are designed to treat and manage the produced water stream, removing contaminants like oil, solids, and dissolved salts. They may include various treatment processes such as hydrocyclones, nutshell filters, and compact flotation units. ➣ Flare and vent skids: Flare and vent skids are used for safe disposal of excess gases or relief during upset conditions, ensuring compliance with environmental regulations. Modular process skids in EPFs offer advantages such as standardized designs, pre-fabrication in controlled environments, and the ability to scale or reconfigure the facility as needed. They contribute to the flexibility, cost-effectiveness, and rapid deployment of EPFs, enabling operators to effectively manage the early stages of field development and maximize the value of their assets. Primary Objectives: ➣ Early cash flow generation: By bringing the field into production quickly, an EPF allows operators to generate cash flow from the sale of hydrocarbons, which can help offset some of the exploration and development costs. ➣ Reservoir evaluation: The production data and fluid samples obtained from an EPF provide valuable information about the reservoir characteristics, such as pressure, flow rates, and fluid composition, which aids in optimizing the field development plan. ➣ Proof of concept: An EPF serves as a proof of concept, demonstrating the viability of the field and the potential for commercial production, which can attract investment and support further development. ➣ An EPF in the oil and gas industry typically consists of the following key components: ➣ Well testing and production equipment: This includes wellheads, surface flow lines, chokes, and separators to control and process the well fluids. ➣ Processing facilities: Depending on the field characteristics, processing facilities may include separation units, stabilization units, dehydration units, and basic treatment systems to condition the produced hydrocarbons for transportation or storage. ➣ Storage facilities: Temporary storage tanks or vessels for holding the produced oil, gas, and water before transportation or disposal. ➣ Metering and testing equipment: Flow meters, sampling systems, and analytical equipment to measure and monitor the production rates and fluid properties. ➣ Utilities and support systems: Power generation, flaring systems, and other ancillary equipment required for the operation of the facility. Design and Construction: EPFs are designed with a focus on modularity, mobility, and rapid deployment. They are typically constructed using prefabricated and skid-mounted components, which can be easily transported and assembled on-site. The modular nature of EPFs allows for flexibility in scaling up or down the production capacity as needed, based on the initial field evaluation and subsequent development plans. EPFs are often designed to be self-contained and self-sufficient, with their own power generation, utilities, and ancillary systems, making them suitable for remote or deserted locations. Operation and Maintenance: EPFs are operated by a relatively small crew, as they are designed for temporary and streamlined operations. Regular maintenance and inspections are crucial to ensure the safe and efficient operation of the EPF, given its temporary nature and the potential for harsh environmental conditions. Preventive maintenance programs and contingency plans are typically in place to minimize downtime and address any potential issues promptly.
- FITNESS FOR SERVICE | Kavya Technitas
Fitness for Service (FFS) is a quantitative engineering evaluation process used to assess the structural integrity and remaining service life of pressurized equipment, such as vessels, piping, and tanks, in the oil and gas, chemical, and power industries. Back FITNESS FOR SERVICE Fitness for Service (FFS) is a quantitative engineering evaluation process used to assess the structural integrity and remaining service life of pressurized equipment, such as vessels, piping, and tanks, in the oil and gas, chemical, and power industries. The FFS assessment is typically performed when there is evidence of degradation, such as corrosion, cracking, dents, or other types of damage, that may compromise the equipment's ability to operate safely and reliably. The FFS assessment involves the following steps: 1) Data collection: Relevant information about the equipment, including design specifications, operating conditions, inspection data, and material properties, is gathered. 2) Flaw characterization: The type, size, and location of the detected flaws or defects are accurately characterized using non-destructive examination (NDE) techniques, such as ultrasonic testing, radiography, or visual inspection. 3) Stress analysis: The stresses acting on the defective area are calculated, taking into account the operating conditions, pressure, temperature, and other relevant factors. 4) Fracture mechanics analysis: Using fracture mechanics principles, the critical flaw size that could lead to failure is determined based on the material properties, stress levels, and defect characteristics. 5) Remaining life assessment: By comparing the actual flaw size with the critical flaw size, the remaining life or fitness for continued service of the equipment is estimated. 6) Remediation planning: Based on the FFS assessment results, appropriate remediation actions are recommended, such as repair, replacement, or continued monitoring with periodic inspections. The FFS assessment follows industry codes and standards, such as API 579 (Fitness-For-Service) or BS 7910 (Guide to Methods for Assessing the Acceptability of Flaws in Metallic Structures), which provide detailed methodologies and acceptance criteria for various types of flaws and equipment. The FFS assessment offers several advantages: ➣ Cost savings: By accurately evaluating the remaining life of defective equipment, unnecessary replacements or shutdowns can be avoided, resulting in significant cost savings. ➣ Safety: FFS assessments help ensure the continued safe operation of equipment by identifying and mitigating potential failure risks. ➣ Extended service life: If the FFS assessment indicates that the equipment can continue to operate safely with the existing flaws, its service life can be extended, maximizing the return on investment. ➣ Informed decision-making: The quantitative FFS assessment provides a robust technical basis for making informed decisions regarding equipment repair, replacement, or continued operation. FFS assessments are typically performed by qualified engineers or specialists with expertise in materials, stress analysis, fracture mechanics, and non-destructive examination. Accurate data collection, proper flaw characterization, and adherence to established codes and standards are critical for reliable FFS assessments.
- CONTACT US | Kavya Technitas
Technitas contact details phone no: 91 9924046959 | Email: info@kevyauae.com CONTACT US Explore how Technitas can support your next endeavor! Phone Email ID : info@kavyauae.com Full Name Email Phone No Choose an option Upload File Upload supported file (Max 15MB) Write a message Submit Thanks for submitting!
- GLYCOL DEHYDRATION PACKAGE | Kavya Technitas
A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. Back GLYCOL DEHYDRATION PACKAGE A glycol dehydration modular process skid is a self-contained and pre-assembled unit designed for removing water vapor from natural gas streams. These skids are commonly used in natural gas processing plants, production facilities, and pipeline systems to ensure the gas meets the required dew point specifications for transportation and downstream processes. Glycol Dehydration modular package of capacity 84000 BPD A typical glycol dehydration modular process skid consists of the following key components: ➣ Glycol contactor: The main component of the skid is the glycol contactor, which is a vertical column or vessel where the natural gas stream encounters a liquid desiccant, typically triethylene glycol (TEG) or diethylene glycol (DEG). The glycol absorbs the water vapor from the natural gas as it flows counter currently through the contactor. ➣ Glycol regeneration system: This system is responsible for regenerating the rich (water-saturated) glycol solution by removing the absorbed water. It typically consists of: a. Glycol reboiler or regeneration column: A heat source (e.g., a fired reboiler or a heat exchanger) is used to vaporize the absorbed water from the rich glycol solution, producing a lean (dry) glycol solution. b. Condenser and glycol cooler: The water vapor from the regeneration column is condensed and separated, while the lean glycol solution is cooled before being recirculated back to the contactor. ➣ Glycol circulation pumps: Pumps are used to circulate the lean and rich glycol streams between the contactor and the regeneration system. ➣ Glycol flash tank: A flash tank may be included to remove any dissolved gases from the rich glycol stream before it enters the regeneration system. ➣ Heat exchangers: Various heat exchangers may be incorporated for efficient energy recovery and temperature control of the glycol streams. ➣ Instrumentation and controls: The skid consists of instrumentation such as pressure gauges, temperature sensors, flow meters, and level indicators, along with a control system for monitoring and managing the dehydration process. ➣ Piping and valves: Appropriate piping and valves are included for the inlet and outlet gas streams, as well as for the glycol circulation and ancillary systems. ➣ Skid structure: The entire assembly is mounted on a skid or base, which enables easy transportation, installation, and relocation of the unit. GLYCOL DEHYDRATION PROCESS ➣ A glycol dehydration unit is a process unit used in the natural gas industry to remove water vapor from natural gas streams. It is an essential component in natural gas processing plants and pipeline systems, as the presence of water vapor in natural gas can lead to various problems, including hydrate formation, corrosion, and condensation during transportation and processing. ➣ The glycol dehydration unit may also include additional components such as filters, pumps, heat exchangers, and control systems to ensure efficient and reliable operation. ➣ The primary objective of the glycol dehydration unit is to reduce the water vapor content of the natural gas stream to meet the desired specifications for transportation and downstream processes. Dry natural gas helps prevent hydrate formation, corrosion, and condensation issues, ensuring safe and efficient transportation and processing. KEY BENEFITS OF A MODULAR SET UP Glycol dehydration modular process skids offer several advantages, including: ➣ Compact footprint: The modular design allows for efficient use of space, making it suitable for applications with limited available area, such as offshore platforms or remote locations. ➣ Pre-assembled and tested: The skids are typically pre-assembled and tested in a controlled environment, ensuring proper integration and functionality before deployment. ➣ Rapid deployment: Modular skids can be quickly transported and installed on-site, reducing project timelines and allowing for faster commissioning. ➣ Standardization: Skid manufacturers can offer standardized designs, which can lead to cost savings and streamlined maintenance procedures. Glycol dehydration modular process skids are widely used in various applications, including natural gas processing plants, offshore platforms, onshore production facilities, and pipeline systems, where effective dehydration of natural gas is essential for preventing hydrate formation, corrosion, and condensation issues during transportation and downstream processes.
- MULTPORT VALVE SKID | Kavya Technitas
A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. Back MULTPORT VALVE SKID A multiport valve selector skid is a specialized equipment assembly used in industrial processes, particularly in the oil and gas industry. It is designed to facilitate the selection and routing of various fluid streams through different process lines or equipment. The key component of a multiport valve selector skid is the multiport valve itself, which typically consists of a valve body with multiple inlet and outlet ports. These ports are connected to various process lines, vessels, or other equipment through piping or tubing. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 20000 STBOPD At Technitas Pvt. Ltd. has over several years of experience in the design and detail engineering of a multiport valve selector skid, while each skid is unique , we notice that most Multiport Valve skids would typically comprise of the following components: ➣ Multiport valve: The central component of the skid is the multiport valve, which features a valve body with multiple inlet and outlet ports. This valve allows for the selection and routing of fluid streams through its various ports. ➣ Valve actuator: The multiport valve is equipped with an actuator mechanism, such as a pneumatic or electric actuator, that operates the valve to direct the fluid streams through the desired ports. ➣ Piping manifolds: The skid includes inlet and outlet piping manifolds that connect the multiport valve to various process lines, vessels, or equipment. These manifolds are typically arranged in a compact and organized manner to minimize the overall footprint of the skid. ➣ Instrumentation and controls: The skid incorporates various instrumentation, such as pressure gauges, temperature sensors, and flow meters, to monitor and control the fluid streams passing through the skid. Additionally, a control system, which can be a local panel or integrated into a larger control system, manages the operation of the multiport valve and actuator based on process requirements or operator inputs. ➣ Sampling connections: In some cases, the skid may include sampling connections or ports to enable the collection of fluid samples from various streams for analysis or testing purposes. ➣ Skid structure: The entire assembly is mounted on a skid or base, which facilitates transportation, installation, and relocation of the unit. The skid may also include access platforms, stairs, and lifting lugs for safe operation and maintenance. • End client: ADNOC • LOCATION – ABU DHABI, UAE • PRODUCTION CAPACITY: 55000 BOPD During the design and detail engineering stages, our team ensures that the multiport valve selector skid is fit for its intended operational purposes, which primarily are:- ➣ Stream selection and routing: The skid allows operators to select and route specific fluid streams to the desired process equipment or lines, enabling efficient process control and flexibility. ➣ Sampling and blending: The skid can be used to divert fluid samples from various process streams for analysis or testing purposes and, in some cases, to blend or combine multiple fluid streams in controlled proportions. ➣ Switching and maintenance: The multiport valve configuration provides the ability to switch between different process streams or equipment, enabling maintenance, cleaning, or process reconfiguration without disrupting the overall operation. These skids are commonly used in applications such as well testing, production separation, process sampling, and fluid routing in refineries, chemical plants, and other industrial facilities where efficient and controlled management of fluid streams is essential. The compact and modular design of the skid allows for easy installation, relocation, and integration into existing or new process systems.
- DESIGN & DETAIL ENGINEERING SERVICES | Kavya Technitas
Back DESIGN & DETAIL ENGINEERING SERVICES Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, Back DESIGN & DETAIL ENGINEERING SERVICES Our objective is to provide seamless design and drafting solutions under one roof. In the past, we have completed projects for process technologists catering to small to medium-sized plants, modular process skids, and onshore/offshore units serving our clients all across the globe and helping them achieve their EPC / End-client design requirements. We provide computer-aided design analysis and 3D model and 2D drawing-drafting services for carrying out the design and detail engineering of all types of modular process skid packages including industrial plants and units. Our analysis is based on relevant design codes and standards using licensed software tools We create the 3D model of all components including Equipment, Pumps, Piping, Control Valves, Structure Electrical, Instrumentation, and other auxiliaries to be mounted onto the modular skid package or inside the refinery/plant to ensure clash-free detection and maintenance accessibility. The Piping isometrics and skid frameworks are extracted from the 3D model. At Technitas Pvt. Ltd. we ensure that our piping is well designed and safe for operation yet economically optimized, by carrying out Piping stress analysis and mark-up of pipe support on piping isometrics and point load structural analysis we ensure that there is seamless integration between piping and structural leads to ensure all loading combinations have been considered during Modular process skid design. Structural analysis of the skid base-frame, top-frame, access platforms/ladders, and pipe supports are also performed by us considering live, dead, and occasional load combinations. Lifting and transportation analysis are also performed after performing COG calculations. Foundation design is typically limited to the location, quantity, and size of the anchor bolts. Drawings are the language of the shop floor! – we truly believe our documentation and drawing layouts are clean and accurate to reduce revision cycle time during client review and to ensure that our drawings adequately incorporate the design details calculated by our design team to interface with the shop floor. We also provide design support for Automation and controls to ensure the accurate functioning and monitoring of Modular skid-mounted packages. On behalf of our client, we prepare instrument and control valve datasheets and technical documents for RFQs (Request for Quotation) to obtain quotations from respective vendors. We support our clientele during technical review stages to enable the proper selection of key vendors that adhere to client requirements and project needs. Over the years we have served various market segments including: PRODUCED WATER TREATMENT FACILITY– MODULAR SKID DESIGN A produced water treatment facility in the oil and gas industry is designed to treat and manage the water that is co-produced along with hydrocarbons (oil and gas) during production operations. This water, commonly referred to as produced water or formation water, can contain various contaminants, such as dissolved salts, suspended solids, oil and grease, and other organic and inorganic compounds. Proper treatment of produced water is essential for environmental protection, regulatory compliance, and potential reuse or disposal. Produced water treatment plant - Algeria The specific configuration and treatment processes employed in a produced water treatment facility depend on various factors, including the characteristics of the produced water, regulatory requirements, intended use or disposal method, and economic considerations. Proper treatment of produced water is crucial for minimizing environmental impacts, conserving water resources, and ensuring sustainable oil and gas production operations. A typical produced water treatment facility in the oil and gas industry may include the following components and processes: Inlet facilities: These include equipment such as separators, flow control valves, and surge tanks to receive and regulate the incoming produced water stream from the production wells or gathering systems. Primary treatment: This stage typically involves physical separation processes to remove free oil, solid particles, and larger suspended solids. Common methods include gravity separators, hydrocyclones, and corrugated plate interceptors. Secondary treatment: Depending on the water quality requirements and intended use or disposal method, secondary treatment processes may be employed. These can include: a. Dissolved gas removal (degassing) b. Filtration (e.g., multimedia filters, cartridge filters) c. Adsorption (e.g., activated carbon, organoclay) d. Chemical treatment (e.g., coagulation, flocculation, oxidation) e. Biological treatment (e.g., aerobic or anaerobic bioreactors for organic matter removal) Tertiary treatment: In some cases, advanced treatment processes may be required to meet stringent discharge or reuse standards. These can include a. Membrane processes (e.g., reverse osmosis, nanofiltration) b. Ion exchange c. Thermal processes (e.g., evaporation, crystallization) Disinfection: Disinfection processes, such as chlorination or ultraviolet (UV) radiation, may be employed to eliminate or reduce microbial contaminants in the treated water, especially if reuse is intended. Storage and disposal: Treated produced water may be stored in tanks or ponds for subsequent disposal, such as injection into disposal wells, discharge into surface water bodies (if permitted), or reuse for various purposes (e.g., Enhanced Oil Recovery (EOR), hydraulic fracturing, irrigation, or industrial applications). Residuals management: The facility includes systems for managing and disposing of solid and liquid residuals generated during the treatment processes, such as sludge, concentrated brines, or spent media. Instrumentation and control systems: Automated control systems, monitoring equipment, and instrumentation are utilized to ensure efficient and reliable operation of the treatment processes.
- TECHNITAS | ENGINEERING | Vadodara, Gujarat, India
At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. Modular Process Skid Multiport valve skid Read More 3d model 3d designs 3 d design 3 d model 3 d models pressure vessel 3d objects 3d print design solid model modular process skid piping stress analysis detailed engineering 3d assets 3d model design 3d model sites 3d model websites pressure reactor pressure reactor vessel modular skids piping stress engineer 3d model of pipe stresses pipework stress analysis refinery vessel About us At Kavya Technitas Pvt. Ltd, we understand the importance of having an efficient and reliable industrial process. We offer design and detail engineering solutions for customized modular process skids that are designed to meet the unique needs and specifications of our clients. Kavya Technitas Pvt. Ltd. was established in the year 2009 by our Founder and CEO Mr. Mohit Bakshi, with over 35 years of experience in Abu Dhabi and Dubai - UAE wherein, he had progressive work experience in the execution of mega projects both onshore and offshore. Our company President, - RPE Ontario (registered Professional engineer) based in CANADA has been mentoring our team with his expertise and guidance. With our specialization in Skid mounted packages / Modular process skids for over 15 years, Technitas has a diversified portfolio by delivering design and detail engineering services under one roof and catering to the design needs of various market segments including: - 1) Oil & Gas 2) Petrochemical 3) Environmental & Waste treatment 4) Pharmaceutical 5) Chemical industries and other market segments Service Brochure Download Brochure Certification & License Our Achievements 15+ Years 20+ Services 150+ Projects 7+ Countries Client Feedback Mr V. Garg - General Manager "We are very much satisfied with Technitas for professional engineering services rendered to us for our ongoing projects.. Its mainly seamless coordination, knowledge & commitment of Technitas, which encourage us to choose them repeatedly over other similar players. We are proud to associate with Technitas for all our engineering needs." UAE
- SEPARATION SKID PACKAGE | Kavya Technitas
Separation modular process skids are prefabricated and self-contained units designed for separating multiple phases or components from process streams in various industries, such as oil and gas, petrochemical, and chemical processing. Back SEPARATION SKID PACKAGE Separation modular process skids are prefabricated and self-contained units designed for separating multiple phases or components from process streams in various industries, such as oil and gas, petrochemical, and chemical processing.These skids integrate various separation technologies into a compact and modular package, offering flexibility, ease of installation, and efficient separation processes. ➣ Separation modular process skids typically include the following key components: ➣ Separation vessels: Depending on the application, different types of separation vessels may be incorporated, such as: ➣ Two-phase or three-phase separators for separating gas, oil/condensate, and water ➣ Filter separators for removing solid particles or liquid droplets Coalescers or separators for breaking emulsions and separating immiscible liquids Project – Three Phase Separator Skid Location - Germany A three-phase separator skid is a compact and modular processing unit designed to separate a multiphase fluid stream (typically a well stream or production stream) into its gas, liquid hydrocarbon (oil or condensate), and water components. This separation process is crucial in oil and gas production operations, as it enables the efficient handling and processing of each phase separately. The three-phase separator skid typically consists of the following main components: ➣ Separator vessel: The primary component of the skid is the separator vessel, which is a horizontally or vertically oriented pressure vessel. This vessel is designed to separate the incoming multiphase fluid stream into its gas, liquid hydrocarbon, and water phases based on the differences in their densities and gravitational forces. ➣ Inlet devices: The separator skid includes inlet devices, such as a choke valve or a flow control valve, to regulate the flow of the incoming multiphase fluid stream into the separator vessel. ➣ Mist extractor: A mist extractor, often in the form of a specialized demisting pad or vane pack, is installed inside the separator vessel to remove any entrained liquid droplets from the gas phase, ensuring a cleaner gas stream. ➣ Level control system: A level control system, typically consisting of level sensors and control valves, is employed to maintain the desired liquid levels within the separator vessel for optimal separation performance. ➣ Outlet connections: The separator skid has separate outlet connections or nozzles for the gas, liquid hydrocarbon, and water phases, allowing each phase to be directed to its respective downstream processing or handling facility. ➣ Instrumentation and controls: The skid is equipped with various instrumentation, such as pressure gauges, temperature sensors, and flow meters, as well as a control system to monitor and regulate the separation process. ➣ Skid structure: The entire assembly is mounted on a skid or base, which provides a compact and transportable solution for easy installation and relocation. Three-phase separator skids are widely used in upstream oil and gas operations, particularly in offshore platforms, onshore production facilities, and well-testing operations. They play a crucial role in separating the well stream into its components, enabling efficient handling, transportation, and further processing of each phase according to the specific requirements of the production facility. These skids offer the advantages of modular design, compact footprint, and ease of installation, making them a versatile and cost-effective solution for various oil and gas production scenarios. Separation modular process skids are widely used in various applications, including: • Oil and gas production facilities for separating well streams into gas, oil/condensate, and water. • Natural gas processing plants for separating natural gas from liquids and removing contaminants. • Refinery and petrochemical processes for separating product streams or removing impurities. • Chemical processing plants for separating reactants, products, and byproducts. • Industrial wastewater treatment for separating oils, solids, and other contaminants. The specific configuration and components of a separation modular process skid are tailored to the specific application, process conditions, and separation requirements. Proper selection, sizing, and integration of the skid components are crucial for achieving efficient and reliable separation performance.
- FLOW METERING SKID | Kavya Technitas
A flow metering skid, also known as a Lease Automatic Custody Transfer (LACT) skid, are specialized metering and transfer systems used in the oil and gas industry to accurately measure and transfer custody of produced liquid hydrocarbons (oil or condensate) from the production site to the pipeline or transportation system. Back FLOW METERING SKID A flow metering skid, also known as a Lease Automatic Custody Transfer (LACT) skid, are specialized metering and transfer systems used in the oil and gas industry to accurately measure and transfer custody of produced liquid hydrocarbons (oil or condensate) from the production site to the pipeline or transportation system. Project - LACT SKID Location – Venezuela, South America The LACT skid typically consists of the following main components: ➣ Separators: These vessels separate the incoming multiphase fluid stream (oil, gas, and water) into individual phases. Separators may include a two-phase or three-phase separator, depending on the requirements. ➣ Metering runs: The metering runs consist of a section of piping designed to provide accurate measurement of the liquid hydrocarbons. They typically include: • Meter prover: A calibrated section of piping used to verify the accuracy of the flow meter. • Flow meter: A device that measures the volumetric flow rate of the liquid hydrocarbons, such as a turbine meter, Coriolis meter, or positive displacement meter. • Strainers and filters: These components protect the flow meter from damage caused by solid particles or debris. ➣ Sample systems: Sample systems are used to obtain representative samples of the liquid hydrocarbons for quality analysis and custody transfer purposes. ➣ Instrumentation and control systems: The LACT skid is equipped with various instrumentation, such as pressure gauges, temperature sensors, and densitometers, as well as a control system to monitor and regulate the metering and custody transfer process. ➣ Valves and piping: Appropriate valves and piping are used to control the flow of fluids through the skid and facilitate maintenance and operations. ➣ Skid structure: The entire assembly is mounted on a skid or base, which provides a compact and transportable solution for easy installation and relocation. LACT skids ensure that the volume and quality of the liquid hydrocarbons are accurately measured and recorded, facilitating the proper allocation of production, royalty payments, and compliance with regulatory requirements. They are designed to meet industry standards and specifications for custody transfer operations, ensuring reliable and consistent measurements. These skids have been commonly used in various oil and gas production facilities, including onshore and offshore platforms, as well as in gathering and processing systems. They play a crucial role in the accurate accounting and transfer of produced hydrocarbons, enabling efficient and transparent transactions between producers, transporters, and buyers.
- ELECTRICAL AND INSTRUMENTATION
dca0b7c7-13df-48c8-a961-ea09fadf230b Back ELECTRICAL AND INSTRUMENTATION Technitas Pvt. Ltd. specialize in the design and detail engineering of Modular process skids wherein most cases our E&I (Electrical and instrumentation) scope is typically inclusive up-to the battery limit of the modular process skid, in these scenarios the set of drawings, diagrams, and associated documents essential for the proper design of instrumentation and electrical systems include:- ➣ Junction box detailed drawings which would typically include the complete design and fabrication details for the junction boxes used in the instrumentation and electrical systems. These drawings include dimensions, materials of construction, entry/exit points for cables, and any specific requirements or certifications needed (e.g., hazardous area classifications). The Bill of Quantities (BOQ) lists all the components required for the junction boxes, such as enclosures, terminals, glands, and accessories, along with their quantities and specifications. ➣ Junction Box Wiring Diagram : Junction box wiring diagrams illustrate the interconnections between the incoming and outgoing cables within each junction box. These diagrams show the cable terminations, terminal numbers, and any internal wiring required. They serve as a reference for the installation and termination of cables within the junction boxes. ➣ Instrument Cable Schedule with BOQ : The instrument cable schedule is a document that lists all the instrument cables used in the project, including their unique cable numbers, cable types, lengths, and termination points. The BOQ associated with the cable schedule provides the quantities and specifications for each type of cable required, facilitating procurement and material planning. ➣ Instrument and Junction Box Location Drawing : Our drawing would typically include the physical locations of all the instruments and junction boxes within the plant or facility. It helps in visualizing the cable routing and identifying potential obstacles or constraints during installation. The drawing may also include details like cable tray routes, equipment locations, and other relevant information. ➣ Instrument Hook-up Diagram with BOQ : The instrument hook-up diagram would illustrate the connection between instruments, junction boxes, and control systems or panels. It will typically depict the cable routings, cable numbers, and termination points for each instrument signal or loop. The associated BOQ lists all the required components, such as cables, cable glands, terminals, and any specialized hardware or accessories. ➣ Instrument Loop Wiring Diagram : Instrument loop wiring diagrams provide detailed wiring information for each instrument loop or signal circuit. They show the interconnections between instruments, junction boxes, marshalling cabinets, and control systems, including cable numbers and terminal designations. These diagrams are essential for the installation, termination, and troubleshooting of instrument loops. ➣ Instrument Pneumatic Connection Diagram with BOQ : For pneumatic instrumentation systems, the pneumatic connection diagram depicts the routing and connections of pneumatic tubing or piping between instruments, control valves, and air supply systems. It includes details like tubing sizes, materials, and any specialized fittings or components required. The associated BOQ lists the quantities and specifications for the pneumatic tubing, fittings, and related components. ➣ Instrument Logic Diagram : Instrument logic diagrams illustrate the logical relationships and interactions between various instruments and control systems. They show the signal flow, interlocks, permissive conditions, and control logic using standardized symbols and notations. These diagrams are crucial for understanding the overall control philosophy and troubleshooting control system issues. ➣ Instrument Cable Tray Layout with BOQ: The instrument cable tray layout drawing shows the routing and arrangement of cable trays used for instrument and electrical cables within the plant or facility. It includes details like cable tray sizes, elevations, and any necessary supports or fittings. The associated BOQ provides the quantities and specifications for the cable trays, supports, fittings, and any other required components. At Technitas Pvt. Ltd. we firmly believe that Automation and Controls are critical components in modern industrial facilities, enabling efficient process monitoring, control, and optimization. Here's an overview of various aspects of engineering services offered by us related to electrical and instrumentation automation and controls. Electrical and instrumentation automation and controls require a multidisciplinary approach, involving expertise in electrical engineering, instrumentation, control systems, and process engineering. Effective design, implementation, and integration of these systems are crucial for achieving safe, reliable, and efficient operation of industrial facilities.





